Modeling Water Chemistry, Electrochemical Corrosion Potential, and Crack Growth Rate in the Boiling Water Reactor Heat Transport Circuits — III: Effect of Reactor Power Level

1996 ◽  
Vol 123 (2) ◽  
pp. 305-316 ◽  
Author(s):  
Tsung-Kuang Yeh ◽  
Digby D. Macdonald
Author(s):  
Norman Platts ◽  
Keith Rigby ◽  
David R. Tice ◽  
David I. Swan

High temperature water environments, typical of light water reactor primary coolant, are known to lead to significant environmental enhancement of fatigue crack growth of austenitic stainless steels. For PWR environments. these effects have recently been codified in ASME Code Case N-809. However, just as for the detrimental effect of these environments on fatigue endurance, plant experience indicates that crack growth rates must be significantly lower than predictions based on laboratory data using simple sawtooth waveforms. In order to explain this discrepancy, a significant amount of research has been conducted to quantify factors leading to crack growth rate retardation with sulfur content having been identified as significant in promoting crack growth rate retardation. However, the inherent conservatisms in current analysis techniques may be just as significant in generating the perceived over-conservatism of environmental fatigue crack growth laws such as Code Case N-809. The current work looks at the impact of waveform shape and spectrum loading on the level of environmental enhancement for a given stress intensity factor range and total rise time by considering simplified transients and loading spectra. The observations suggest that simplified definitions of total rise time used in fatigue assessments can lead to large over-estimation of actual fatigue damage. These data form the basis of an analytical methodology being developed by RollsRoyce (presented in a separate paper at this conference) aimed at partitioning damage across the loading cycle in order to remove over-conservatisms in current analytical methodologies.


Author(s):  
Sampath Ranganath ◽  
Robert G. Carter ◽  
Rajeshwar Pathania ◽  
Stefan Ritter ◽  
Hans-Peter Seifert

Low alloy steels (LAS) used in the fabrication of reactor pressure vessel (RPV) and nozzles have been resistant to stress corrosion cracking (SCC) in the Boiling Water Reactor (BWR) environment. The plate material is SA533 Grade B and the nozzle material is SA508 Class 2 for most operating BWRs. While BWR service field experience with the LAS materials has been very good for there have been a limited number of SCC incidents where cracking has been reported especially in Alloy 182 RPV attachment (dissimilar metal) welds. This paper describes the methodology for the assessment of SCC crack growth rate (CGR) of LAS RPV components in the BWR environment. Specifically, it describes the development of CGR disposition lines (also called reference crack growth rate curves) for normal water chemistry (NWC) and hydrogen water chemistry (HWC) in BWR environments. In addition, based on more recent data from tests on the effect of chloride transients in NWC environments are also proposed.


Author(s):  
He Xue ◽  
Zhanpeng Lu ◽  
Hiroyoshi Murakami ◽  
Tetsuo Shoji

Uneven crack fronts have been observed in laboratory stress corrosion cracking tests. For example, cracking fronts of nickel-base alloys tested in simulated boiling water reactor (BWR) and pressurized water reactor (PWR) environments could exhibit uneven crack front. Analyzing the effect of an uneven crack front on further crack growth is important for quantification of crack growth. Finite-Element analysis shows that the local KI distribution can be significantly affected by the shape and size of the uneven crack front. Stress intensity factor at the locally extended crack front can be significantly reduced. Since generally there is a nonlinear CGR versus KI relationship, it is expected that crack growth rate at the locally extended crack front can be significantly different from those in the neighboring areas. There could be several patterns for the growth of an uneven crack front. For example, once initiated, the crack growth rate in areas other than the locally protruded front would become higher and then the whole crack front would tend to become uniform. On the other hand, if the crack growth in other areas is still low, there is a possibility that the crack growth rate at the front tip would slow down.


Author(s):  
Y. Chen ◽  
B. Alexandreanu ◽  
A. S. Rao

Abstract The performance of structural materials is critical for the safe and economic operation of light water reactors. During power operation, reactor core internal materials are exposed to aggressive corrosive coolant environment, vigorous thermal/mechanical loading, and intensive neutron irradiation. Such severe service conditions can activate and enhance a wide range of degradation processes, leading to deteriorated material properties and service performance. To ensure the structural integrity and functionality of nuclear reactor components, material degradation and damage mechanisms must be understood and managed adequately. It has been recognized that there are knowledge and data gaps in the existing information and technical bases for long-term operation and aging management. In particular, post-irradiation data on fracture toughness and crack growth rate are lacking. In this work, irradiated materials harvested from a decommissioned reactor are studied for their cracking susceptibility and fracture resistance as a function of irradiation dose. The materials are a Type 304 stainless steel sectioned from the baffle plates of a pressurized water reactor after 38 years of service. Miniature compact-tension specimens about 6.5-mm thick are machined from these materials with different levels of irradiation damage, ranging from < 1 to ∼50 dpa depending on the original locations with respect to the reactor core. Crack growth rate and fracture toughness J-R curve tests are performed in a low-corrosion-potential environment at ∼315°C. All samples behave similarly under cyclic loading, and no deteriorated corrosion fatigue behavior can been seen in the test environment. Under constant loads, most of samples show no elevated crack growth rates, suggesting an adequate stress corrosion cracking resistance for these irradiated samples in the test environment. An unstable cracking behavior was observed occasionally where step-wise crack advances upon load increases can be seen. The effect of neutron irradiation is evident on fracture toughness. With the increasing dose, the J-R curve declined constantly, and became very shallow at high doses. It is evident that this baffle plate material has been severely embrittled by neutron irradiation. In addition, an unexpected fully IG morphology has been observed for the all high-dose samples fractured at room temperature in air atmosphere. The occurrence of this brittle fracture in the absence of aggressive environment confirmed a high degree of embrittlement of this material resulting from its service exposure to neutron irradiation.


1986 ◽  
Vol 108 (1) ◽  
pp. 26-30 ◽  
Author(s):  
W. A. Van Der Sluys ◽  
R. H. Emanuelson

During normal operation light water reactor (LWR) pressure vessels are subjected to a variety of transients resulting in time varying stresses. Consequently, fatigue and environmentally assisted fatigue are growth mechanisms relevant to flaws in these pressure vessels. In order to provide a better understanding of the resistance of nuclear pressure vessel steels to flaw growth process, a series of fracture mechanics experiments were conducted to generate data on the rate of cyclic crack growth in SA508-2 and SA533B-1 steels in simulated 550°F Boiling Water Reactor (BWR) and 550°F Pressurized Water Reactor (PWR) environments. Areas investigated over the course of the test program included the effects of loading frequency and R ratio (Kmin/Kmax) on crack growth rate as a function of the stress intensity factor (ΔK) range. In addition, the effect of sulfur content of the test material on the cyclic crack growth rate was studied. Cyclic crack growth rates were found to be controlled by ΔK, R ratio, and loading frequency. The sulfur impurity content of the reactor pressure vessel steels studied had a significant effect on the cyclic crack growth rates. The Higher growth rates were always associated with materials of higher sulfur content. For a given level of sulfur, growth rates were higher in a 550°F simulated BWR environment than in a 550°F simulated PWR environment. In both environments cyclic crack growth rates were a strong function of the loading frequency. Further, the loading frequency at which the highest cyclic crack growth rate was observed was found to be a function of the applied ΔK level. In most cases, all cyclic crack growth rates were on or under the ASME Section XI high R water reference flaw growth line and above the Section XI air reference flaw growth line, supporting the position of these lines on the growth rate–ΔK level graph.


Author(s):  
Ernest D. Eason ◽  
Edward E. Nelson ◽  
Graham B. Heys

Models of fatigue crack growth rates for medium and low sulfur ferritic pressure vessel steels in pressurized water reactor (PWR) primary environments are developed based on a recent collection of UK data and the EPRI Database for Environmentally Assisted Cracking (EDEAC). The combined UK and EDEAC database contains a broader range of experimental conditions specific to PWRs than either database by itself. Both probabilistic and conventional crack growth rate models are developed that reduce unnecessary conservatism for medium and low sulfur PWR primary water applications and eliminate the explicit dependence on rise time that caused difficulties applying prior models.


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