The CADMOULD-3D computer system for modeling injection molding process-simulation of the filling phase

Polimery ◽  
1999 ◽  
Vol 44 (06) ◽  
pp. 407-412 ◽  
Author(s):  
KRZYSZTOF WILCZYNSKI
Keyword(s):  
Injection Molding ◽  
Computer System ◽  
Process Simulation ◽  
Injection Molding Process ◽  
Molding Process ◽  
Filling Phase

scholarly journals Experimental Validation of Injection Molding Simulations of 3D Microparts and Microstructured Components Using Virtual Design of Experiments and Multi-Scale Modeling

Micromachines ◽  
2020 ◽  
Vol 11 (6) ◽  
pp. 614 ◽  
Author(s):  
Dario Loaldi ◽  
Francesco Regi ◽  
Federico Baruffi ◽  
Matteo Calaon ◽  
Danilo Quagliotti ◽  
...  
Keyword(s):  
Injection Molding ◽  
Process Simulation ◽  
Current Work ◽  
Injection Molding Process ◽  
Process Conditions ◽  
Virtual Design ◽  
Molding Process ◽  
Micro Injection Molding ◽  
Multi Scale ◽  
Filling Time

The increasing demand for micro-injection molding process technology and the corresponding micro-molded products have materialized in the need for models and simulation capabilities for the establishment of a digital twin of the manufacturing process. The opportunities enabled by the correct process simulation include the possibility of forecasting the part quality and finding optimal process conditions for a given product. The present work displays further use of micro-injection molding process simulation for the prediction of feature dimensions and its optimization and microfeature replication behavior due to geometrical boundary effects. The current work focused on the micro-injection molding of three-dimensional microparts and of single components featuring microstructures. First, two virtual a studies were performed to predict the outer diameter of a micro-ring within an accuracy of 10 µm and the flash formation on a micro-component with mass a 0.1 mg. In the second part of the study, the influence of microstructure orientation on the filling time of a microcavity design section was investigated for a component featuring micro grooves with a 15 µm nominal height. Multiscale meshing was employed to model the replication of microfeatures in a range of 17–346 µm in a Fresnel lens product, allowing the prediction of the replication behavior of a microfeature at 91% accuracy. The simulations were performed using 3D modeling and generalized Navier–Stokes equations using a single multi-scale simulation approach. The current work shows the current potential and limitations in the use of micro-injection molding process simulations for the optimization of micro 3D-part and microstructured components.

MPI-Based Injection Molding Process Optimization Analysis of the Control Plastic Cover

2011 ◽  
Vol 271-273 ◽  
pp. 1224-1227
Author(s):  
Fang Qi Cheng
Keyword(s):  
Injection Molding ◽  
Process Simulation ◽  
Filling Pressure ◽  
Injection Molding Process ◽  
Cooling Process ◽  
Forming Process ◽  
Molding Process ◽  
Optimization Analysis ◽  
Mould Design ◽  
Plastic Products

To avoid the defects of plastic products and improve product quality have been an important problem for mold designers. In this paper, Autodesk Moldflow software are applied to a plastic control cover injection molding process simulation and find out the actual molding process and true conditions of the dynamic filling, pressure and cooling process in the process of forming. The forming process of parameters such as pressure, temperature and speed are given in order to improve the accuracy of the mould design and product precision.

Design for Injection Molding: Using Process Simulation to Assess Tolerance Feasibility

1994 ◽  
Author(s):  
David R. Busick ◽  
Kurt A. Beiter ◽  
Kos Ishii
Keyword(s):  
Injection Molding ◽  
Process Simulation ◽  
Process Variations ◽  
Simulation Software ◽  
Injection Molding Process ◽  
Molding Process ◽  
Injection Molding Simulation ◽  
Injection Molded ◽  
Effective Use ◽  
Dimensional Errors

Abstract This paper proposes an effective use of process simulation in the dimensional tolerancing of injection molded thermoplastic components. The complexities of the injection molding process make it difficult for designers to assign dimensional tolerances. No standard method exists for predicting the feasibility of a design tolerance. Advances in injection molding simulation software offer information that could aid in tolerancing. However, engineers have not effectively used these programs for tolerancing. This paper proposes a methodology for using process simulation in evaluating the feasibility of a tolerance scheme. The methodology entails using simulation to quantify the dimensional errors due to process variations and estimate sensitivities. Comparison of simulation results with tolerances specified by designers helps them evaluate whether the desired tolerances are feasible. The paper describes the steps required for estimating the dimensional errors and defines criticality as a measure of tolerance feasibility. A plastic housing for an electrical switch serves as an illustrative example.

Filling Behavior of Polymer Material into Sub-^|^mu;m Structure in Injection Molding Process

2013 ◽  
Vol 133 (4) ◽  
pp. 105-111
Author(s):  
Chisato Yoshimura ◽  
Hiroyuki Hosokawa ◽  
Koji Shimojima ◽  
Fumihiro Itoigawa
Keyword(s):  
Injection Molding ◽  
Polymer Material ◽  
Injection Molding Process ◽  
Molding Process

scholarly journals Study on External Gas-Assisted Mold Temperature Control with the Assistance of a Flow Focusing Device in the Injection Molding Process

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 965 ◽  
Author(s):  
Nguyen Truong Giang ◽  
Pham Son Minh ◽  
Tran Anh Son ◽  
Tran Minh The Uyen ◽  
Thanh-Hai Nguyen ◽  
...  
Keyword(s):  
Injection Molding ◽  
Temperature Control ◽  
Mold Temperature ◽  
Injection Molding Process ◽  
Melt Flow ◽  
Flow Focusing ◽  
Molding Process ◽  
Heating Efficiency ◽  
Flow Length ◽  
Insert Plate

In the injection molding field, the flow of plastic material is one of the most important issues, especially regarding the ability of melted plastic to fill the thin walls of products. To improve the melt flow length, a high mold temperature was applied with pre-heating of the cavity surface. In this paper, we present our research on the injection molding process with pre-heating by external gas-assisted mold temperature control. After this, we observed an improvement in the melt flow length into thin-walled products due to the high mold temperature during the filling step. In addition, to develop the heating efficiency, a flow focusing device (FFD) was applied and verified. The simulations and experiments were carried out within an air temperature of 400 °C and heating time of 20 s to investigate a flow focusing device to assist with external gas-assisted mold temperature control (Ex-GMTC), with the application of various FFD types for the temperature distribution of the insert plate. The heating process was applied for a simple insert model with dimensions of 50 mm × 50 mm × 2 mm, in order to verify the influence of the FFD geometry on the heating result. After that, Ex-GMTC with the assistance of FFD was carried out for a mold-reading process, and the FFD influence was estimated by the mold heating result and the improvement of the melt flow length using acrylonitrile butadiene styrene (ABS). The results show that the air sprue gap (h) significantly affects the temperature of the insert and an air sprue gap of 3 mm gives the best heating rate, with the highest temperature being 321.2 °C. Likewise, the actual results show that the height of the flow focusing device (V) also influences the temperature of the insert plate and that a 5 mm high FFD gives the best results with a maximum temperature of 332.3 °C. Moreover, the heating efficiency when using FFD is always higher than without FFD. After examining the effect of FFD, its application was considered, in order to improve the melt flow length in injection molding, which increased from 38.6 to 170 mm, while the balance of the melt filling was also clearly improved.

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