Design and development of knowledge managed total failure mode and effects analysis technique

Author(s):  
V. Mohan Sivakumar ◽  
S.R. Devadasan ◽  
R. Murugesh ◽  
R. Maharaja
2016 ◽  
Vol 33 (6) ◽  
pp. 830-851 ◽  
Author(s):  
Soumen Kumar Roy ◽  
A K Sarkar ◽  
Biswajit Mahanty

Purpose – The purpose of this paper is to evolve a guideline for scientists and development engineers to the failure behavior of electro-optical target tracker system (EOTTS) using fuzzy methodology leading to success of short-range homing guided missile (SRHGM) in which this critical subsystems is exploited. Design/methodology/approach – Technology index (TI) and fuzzy failure mode effect analysis (FMEA) are used to build an integrated framework to facilitate the system technology assessment and failure modes. Failure mode analysis is carried out for the system using data gathered from technical experts involved in design and realization of the EOTTS. In order to circumvent the limitations of the traditional failure mode effects and criticality analysis (FMECA), fuzzy FMCEA is adopted for the prioritization of the risks. FMEA parameters – severity, occurrence and detection are fuzzifed with suitable membership functions. These membership functions are used to define failure modes. Open source linear programming solver is used to solve linear equations. Findings – It is found that EOTTS has the highest TI among the major technologies used in the SRHGM. Fuzzy risk priority numbers (FRPN) for all important failure modes of the EOTTS are calculated and the failure modes are ranked to arrive at important monitoring points during design and development of the weapon system. Originality/value – This paper integrates the use of TI, fuzzy logic and experts’ database with FMEA toward assisting the scientists and engineers while conducting failure mode and effect analysis to prioritize failures toward taking corrective measure during the design and development of EOTTS.


2003 ◽  
Vol 20 (5) ◽  
pp. 551-568 ◽  
Author(s):  
S.R. Devadasan ◽  
S. Muthu ◽  
R. Neil Samson ◽  
R.A. Sankaran

2020 ◽  
Vol 319 ◽  
pp. 01004
Author(s):  
Voraya Wattanajitsiri ◽  
Rapee Kanchana ◽  
Surat Triwanapong ◽  
Kittipong Kimapong

The objective of this research was to study a risk assessment of the rice combine harvester using FMEA technique implementation and suggested the procedures to maintain the parts of the rice combine harvester by analyzing the causes of risk assessment of FMEA. The FMEA was also applied to specify failure causes and effects that occurred in the rice harvester. The obtained data were calculated for a risk priority number (RPN) and then sorted to be a descending order. The high RPN part was analyzed for the causes and effects and then suggested a preventive maintenance in near future. The results revealed that the highest RPN of 576 was found when a chain surface was considered and also showed the maximum risk among the considered parts in the rice combine harvester. While, the lowest RPN of 144 was found when a rice sieve part was considered but this RPN was still higher than that of 100 RPN which was required to specify the preventive maintenance.


Author(s):  
G C Gant

Reliability and maintainability studies and procedures relating to the design and development of an electronic governing system for a naval steam turbogenerator set are described. Details of the studies are given, including reliability prediction, failure mode effects and criticality analysis (FMECA) and reliability and maintainability (R and M) review.


Mathematics ◽  
2019 ◽  
Vol 7 (6) ◽  
pp. 536 ◽  
Author(s):  
Jianghong Zhu ◽  
Bin Shuai ◽  
Rui Wang ◽  
Kwai-Sang Chin

As a safety and reliability analysis technique, failure mode and effects analysis (FMEA) has been used extensively in several industries for the identification and elimination of known and potential failures. However, some shortcomings associated with the FMEA method have limited its applicability. This study aims at presenting a comprehensive FMEA model that could efficiently handle the preference interdependence and psychological behavior of experts in the process of failure modes ranking. In this model, a linguistic variable expressed by the interval-valued Pythagorean fuzzy number (IVPFN) is utilized by experts to provide preference information with regard to failure modes’ evaluation and risk factors’ weight. Then, to depict the interdependent relationships between experts’ preferences, the Bonferroni mean operator is extended to IVPFN to aggregate the experts’ preference. Subsequently, an extended TODIM approach in which the dominance degree of failure modes is calculated by grey relational analysis is utilized to determine the risk priority of failure modes. Finally, a practical example concerning the risk assessment of a nuclear reheat valve system is provided to demonstrate the effectiveness and feasibility of the presented method. In addition, a sensitivity analysis and comparison analysis are conducted, and the results show that the preference interdependence and psychological behavior of experts have an important effect on the risk priority of failure modes.


2021 ◽  
Vol 16 (1) ◽  
pp. 87-94
Author(s):  
Rajan Sharma ◽  
Nawraj Bhattarai ◽  
Sanjaya Neupane

Fourth generation maintenance philosophy and Quality management system 9001:2015, emphasis on the concept of risk based thinking. And it is one of the challenging part of maintenance department to adopt these philosophy by quantifying all the activities of the department. Risk rating based on reliability is one of the techniques to quantify the maintenance activities for those organizations, whose reliability of goods and services matter in the market. Hydropower sector is also among them whose reliability matters highly in consumer life standard. So this paper approaches to rate the risk of hydropower based on the reliability of components for the implementation of Risk-based maintenance. From the study of data recorded in log book of a small hydropower plant located in western part of Nepal, it was found that the overall reliability score of the plant was 0.9819, which was low as compared to other hydropower of Nepal, where turbine section of both the units of the plant found a higher risk score than other systems. Study adopted two tools i.e. Analytical Hierarchical based Fault Tree Analysis and Critical Analysis Technique to find the critical assets and Failure Mode and Effect Analysis for the rest of all to quantifying the risk in component level. The analysis shows that the cooling system as the critical asset for both the units and it contributes 72% and 64% in the reliability of the turbine section. The critical assets thus obtained was validated through the critical analysis technique. From which the risk score of cooling system found 90% in both the units. To analyze the risk in component level, Failure Mode and Effect Analysis of different sub component of critical assets was done. Among the sub-components of the cooling system, radial tube filter gets the highest risk score. Its components; cartridge, tube, and joints have the risk score of 450, 192, and 96 respectively. And from the critical analysis of the rest of the subsystems of uint-I and unit-II, components such as bearings, breaker of the transmission system, transmission equipment, excitation system and transformer of unit-I and breaker of the transmission system, transmission equipment and excitation system of unit-II are found to have higher critical score, hence, it is recommended to apply preventive activities on these components as per the manufacturer to reduce the risk that could be caused by their failure.


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