Energy saving potential of high yield pulp (HYP) application by addition of small amounts of bleached wheat straw pulp

Holzforschung ◽  
2011 ◽  
Vol 65 (1) ◽  
pp. 29-34 ◽  
Author(s):  
Hongjie Zhang ◽  
Zhirun Yuan ◽  
Yonghao Ni

Abstract High-yield pulp (HYP) has found wide applications in many paper grades. Usually, the strength properties of HYP must be improved and its freeness fine-tuned before sending it for paper machining, by means of refining at a low consistency, which requires energy. In this study, the possibility of avoiding refining of HYP was investigated by adding low percentages of refined and bleached wheat straw pulp (BWSP) to a HYP-containing mixture. The results show that the strength properties of a HYP and a hardwood kraft (HWKP) mixture can be improved with approximately 10% refined BWSP. In this manner, refining energy of 20 kWh t-1 is needed, and the pulp quality is improved to a similar level to that obtained from the same pulp mixture refined with an energy input of 70 kWh t-1. This approach also works for 100% HYP. The practical implication is that only a small percentage of refined BWSP is needed to improve the strength property of a HYP or HYP/HWKP mixtures, so that less refining energy is required in the low-consistency refining process.

2012 ◽  
Vol 120 ◽  
pp. 40-44 ◽  
Author(s):  
Hongjie Zhang ◽  
Jianguo Li ◽  
Huiren Hu ◽  
Zhibin He ◽  
Yonghao Ni

2015 ◽  
Vol 61 (9) ◽  
pp. 671-681 ◽  
Author(s):  
Abhishek Walia ◽  
Preeti Mehta ◽  
Shiwani Guleria ◽  
Chand Karan Shirkot

Alkalophilic Cellulosimicrobium cellulans CKMX1 isolated from mushroom compost is an actinomycete that produces industrially important and environmentally safer thermostable cellulase-free xylanase, which is used in the pulp and paper industry as an alternative to the use of toxic chlorinated compounds. Strain CKMX1 was previously characterized by metabolic fingerprinting, whole-cell fatty acids methyl ester analysis, and 16S rDNA and was found to be C. cellulans CKMX1. Crude enzyme (1027.65 U/g DBP) produced by C. cellulans CKMX1, having pH and temperature optima of 8.0 and 60 °C, respectively, in solid state fermentation of apple pomace, was used in the production of bleached wheat straw pulp. Pretreatment with xylanase at a dose of 5 U/g after pulping decreased pulp kappa points by 1.4 as compared with the control. Prebleaching with a xylanase dose of 5 U/g pulp reduced the chlorine charge by 12.5%, increased the final brightness points by approximately 1.42% ISO, and improved the pulp strength properties. Xylanase could be substituted for alkali extraction in C–Ep–D sequence and used for treating chemically bleached pulp, resulting in bleached pulp with higher strength properties. Modification of bleached pulp with 5 U of enzyme/g increased pulp whiteness and breaking length by 1.03% and 60 m, respectively; decreased tear factor of pulp by 7.29%; increased bulk weight by 3.99%, as compared with the original pulp. Reducing sugars and UV-absorbing lignin-derived compound values were considerably higher in xylanase-treated samples. Cellulosimicrobium cellulans CKMX1 has a potential application in the pulp and paper industries.


TAPPI Journal ◽  
2015 ◽  
Vol 14 (4) ◽  
pp. 229-235
Author(s):  
MIKKO KARJALAINEN ◽  
ARI ÄMMÄLÄ ◽  
PÄIVI ROUSU ◽  
JOUKO NIINIMÄKI

The wide availability of wheat straw makes it a promising raw material for various fiber products, but its heterogeneity makes it a challenging material to use. In addition to reducing paper properties, some cell types cause processing problems such as silicate deposition and poor dewatering. The aims of this work were to examine the fractionation tendency of wheat straw pulp cells in flotation and to determine the effect of fractionation on paper strength properties. A cell type categorization based on automatic optical fiber analysis was used to assess fractionation. The results showed that epidermal cells can be selectively enriched from unbleached wheat straw pulp by flotation and other short cells had a tendency to become enriched in the overflow fraction. The underflow fraction consisted mostly of fibrous material, as well as vessel elements and long parenchyma cells. Removal of the epidermal cells from pulp will reduce its silicate content and improve the strength properties of the paper.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 81
Author(s):  
Rongjiang Ma ◽  
Shen Yang ◽  
Xianlin Wang ◽  
Xi-Cheng Wang ◽  
Ming Shan ◽  
...  

Air-conditioning systems contribute the most to energy consumption among building equipment. Hence, energy saving for air-conditioning systems would be the essence of reducing building energy consumption. The conventional energy-saving diagnosis method through observation, test, and identification (OTI) has several drawbacks such as time consumption and narrow focus. To overcome these problems, this study proposed a systematic method for energy-saving diagnosis in air-conditioning systems based on data mining. The method mainly includes seven steps: (1) data collection, (2) data preprocessing, (3) recognition of variable-speed equipment, (4) recognition of system operation mode, (5) regression analysis of energy consumption data, (6) constraints analysis of system running, and (7) energy-saving potential analysis. A case study with a complicated air-conditioning system coupled with an ice storage system demonstrated the effectiveness of the proposed method. Compared with the traditional OTI method, the data-mining-based method can provide a more comprehensive analysis of energy-saving potential with less time cost, although it strongly relies on data quality in all steps and lacks flexibility for diagnosing specific equipment for energy-saving potential analysis. The results can deepen the understanding of the operating data characteristics of air-conditioning systems.


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