Thermo-mechanical analysis of a FGM plate subjected to thermal shock – A new numerical approach considering real time temperature dependent material properties

2021 ◽  
Vol 63 (4) ◽  
pp. 341-349
Author(s):  
Mete Onur Kaman ◽  
Nevin Celik ◽  
Resul Das

Abstract In present the study, sudden cooling, in other words thermal shock, is applied to a plate that is originally a functionally graded material (FGM). The flat plate is assumed to have an edge crack on it. Hence a numerical couple-field analysis is performed on the plate. The FGM is a combination of Ni and Al2O3. The thermal and mechanical properties of the FGM are assumed to depend on temperature variation. The mixing percentages of the Ni and Al2O3 throughout the plate are considered to vary (i) linearly, (ii) quadratically and (iii) in half-order. In order to solve the problem, a new subroutine depending on temperature is written using APDL (ANSYS Parametric Design Language) codes. Three values of the heat transfer coefficient are applied to the initially heated plate. As a result, the transient temperature variation and stress intensity factor are presented to show the thermo-mechanical relation of the plate. The material properties changing with temperature results in more reliable temperature values. Increasing the heat transfer coefficient results in better cooling and in a lesser amount of time to reach ambient air temperature.

Author(s):  
Magdalena Jaremkiewicz

Purpose The purpose of this paper is to propose a method of determining the transient temperature of the inner surface of thick-walled elements. The method can be used to determine thermal stresses in pressure elements. Design/methodology/approach An inverse marching method is proposed to determine the transient temperature of the thick-walled element inner surface with high accuracy. Findings Initially, the inverse method was validated computationally. The comparison between the temperatures obtained from the solution for the direct heat conduction problem and the results obtained by means of the proposed inverse method is very satisfactory. Subsequently, the presented method was validated using experimental data. The results obtained from the inverse calculations also gave good results. Originality/value The advantage of the method is the possibility of determining the heat transfer coefficient at a point on the exposed surface based on the local temperature distribution measured on the insulated outer surface. The heat transfer coefficient determined experimentally can be used to calculate thermal stresses in elements with a complex shape. The proposed method can be used in online computer systems to monitor temperature and thermal stresses in thick-walled pressure components because the computing time is very short.


Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 704
Author(s):  
Magdalena Jaremkiewicz ◽  
Jan Taler

This paper proposes an effective method for determining thermal stresses in structural elements with a three-dimensional transient temperature field. This is the situation in the case of pressure elements of complex shapes. When the thermal stresses are determined by the finite element method (FEM), the temperature of the fluid and the heat transfer coefficient on the internal surface must be known. Both values are very difficult to determine under industrial conditions. In this paper, an inverse space marching method was proposed for the determination of the heat transfer coefficient on the active surface of the thick-walled plate. The temperature and heat flux on the exposed surface were obtained by measuring the unsteady temperature in a small region on the insulated external surface of a pressure component that is easily accessible. Three different procedures for the determination of the heat transfer coefficient on the water-spray surface were presented, with the division of the plate into three or four finite volumes in the normal direction to the plate surface. Calculation and experimental tests were carried out in order to validate the method. The results of the measurements and calculations agreed very well. The computer calculation time is short, so the technique can be used for online stress determination. The proposed method can be applied to monitor thermal stresses in the components of the power unit in thermal power plants, both conventional and nuclear.


1960 ◽  
Vol 11 (3) ◽  
pp. 269-284
Author(s):  
J. S. Przemieniecki

SummaryA set of design charts is presented for the calculation of transient temperature and thermal stress distributions in thermally thick plates subjected to aerodynamic heating.The method is particularly useful for determining temperatures and thermal stresses in plates with an arbitrary variation of the heat transfer coefficient and the adiabatic wall temperature of the boundary layer. The present method is based on repetitive applications of the exact analytical solution to a unit triangular variation of the adiabatic wall temperature and a constant heat transfer coefficient. The actual variation of the adiabatic wall temperature is represented as a series of straight lines while the heat transfer coefficient is approximated by a step function. The temperature distribution through the plate is separated into linear and “self-equilibrating” temperature distributions to facilitate thermal stress calculations; these distributions can be obtained directly from the design charts presented in this paper.The general principle of this semi-numerical method is also applied to thermally thin plates subjected to arbitrary heating conditions.


2019 ◽  
Vol 5 ◽  
pp. 16
Author(s):  
Ramiro Freile ◽  
Mark Kimber

In a liquid fuel molten salt reactor (MSR) a key factor to consider upon its design is the strong coupling between different physics present such as neutronics, thermo-mechanics and thermal-hydraulics. Focusing in the thermal-hydraulics aspect, it is required that the heat transfer is well characterized. For this purpose, turbulent models used for FLiNaK flow must be valid, and its thermophysical properties must be accurately described. In the literature, there are several expressions for each material property, with differences that can be significant. The goal of this study is to demonstrate and quantify the impact that the uncertainty in thermophysical properties has on key metrics of thermal hydraulic importance for MSRs, in particular on the heat transfer coefficient. In order to achieve this, computational fluid dynamics (CFD) simulations using the RANS k-ω SST model were compared to published experiment data on molten salt. Various correlations for FLiNaK’s material properties were used. It was observed that the uncertainty in FLiNaK’s thermophysical properties lead to a significant variance in the heat coefficient. Motivated by this, additional CFD simulations were done to obtain sensitivity coefficients for each thermophysical property. With this information, the effect of the variation of each one of the material properties on the heat transfer coefficient was quantified performing a one factor at a time approach (OAT). The results of this sensitivity analysis showed that the most critical thermophysical properties of FLiNaK towards the determination of the heat transfer coefficient are the viscosity and the thermal conductivity. More specifically the dimensionless sensitivity coefficient, which is defined as the percent variation of the heat transfer with respect to the percent variation of the respective property, was −0.51 and 0.67 respectively. According to the different correlations, the maximum percent variations for these properties is 18% and 26% respectively, which yields a variation in the predicted heat transfer coefficient as high as 9% and 17% for the viscosity and thermal conductivity, respectively. It was also demonstrated that the Nusselt number trends found from the simulations were captured much better using the Sieder Tate correlation than the Dittus Boelter correlation. Future work accommodating additional turbulence models and higher fidelity physics will help to determine whether the Sieder Tate expression truly captures the physics of interest or whether the agreement seen in the current work is simply reflective of the single turbulence model employed.


TAPPI Journal ◽  
2015 ◽  
Vol 14 (7) ◽  
pp. 441-450
Author(s):  
HENRIK WALLMO, ◽  
ULF ANDERSSON ◽  
MATHIAS GOURDON ◽  
MARTIN WIMBY

Many of the pulp mill biorefinery concepts recently presented include removal of lignin from black liquor. In this work, the aim was to study how the change in liquor chemistry affected the evaporation of kraft black liquor when lignin was removed using the LignoBoost process. Lignin was removed from a softwood kraft black liquor and four different black liquors were studied: one reference black liquor (with no lignin extracted); two ligninlean black liquors with a lignin removal rate of 5.5% and 21%, respectively; and one liquor with maximum lignin removal of 60%. Evaporation tests were carried out at the research evaporator in Chalmers University of Technology. Studied parameters were liquor viscosity, boiling point rise, heat transfer coefficient, scaling propensity, changes in liquor chemical composition, and tube incrustation. It was found that the solubility limit for incrustation changed towards lower dry solids for the lignin-lean black liquors due to an increased salt content. The scaling obtained on the tubes was easily cleaned with thin liquor at 105°C. It was also shown that the liquor viscosity decreased exponentially with increased lignin outtake and hence, the heat transfer coefficient increased with increased lignin outtake. Long term tests, operated about 6 percentage dry solids units above the solubility limit for incrustation for all liquors, showed that the heat transfer coefficient increased from 650 W/m2K for the reference liquor to 1500 W/m2K for the liquor with highest lignin separation degree, 60%.


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