Thread Lap Behavior Determination Using Finite-Element Analysis and Fracture Mechanics Techniques

2008 ◽  
pp. 120-120-13 ◽  
Author(s):  
RJ Hukari
Author(s):  
Kaworu Yodo ◽  
Hiroshi Kawai ◽  
Hiroshi Okada ◽  
Masao Ogino ◽  
Ryuji Shioya

Fracture mechanics analysis using the finite element method has been one of the key methodologies to evaluate structural integrity for aging infrastructures such as aircraft, ship, power plants, etc. However, three-dimensional crack analyses for structures with highly complex three-dimensional shapes have not widely been used, because of many technical difficulties such as the lack of enough computational power. The authors have been developing a fracture mechanics analysis system that can deal with arbitrary shaped cracks in three-dimensional structures. The system consists of mesh generation software, a finite element analysis program and a fracture mechanics module. In our system, a Virtual Crack Closure-Integral Method (VCCM) for the quadratic tetrahedral finite elements is adopted to evaluate the stress intensity factors. This system can perform the three-dimensional fracture analyses. Fatigue and SCC crack propagation analyses with more than one cracks of arbitrary complicated shapes and orientations. The rate and direction of crack propagation are predicted by using appropriate formulae based on the stress intensity factors. When the fracture mechanics analysis system is applied to the complex shaped aging structures with the cracks which are modeled explicitly, the size of finite element analysis tends to be very large. Therefore, a large scale parallel structural analysis code is required. We also have been developing an open-source CAE system, ADVENTURE. It is based on the hierarchical domain decomposition method (HDDM) with the balancing domain decomposition (BDD) pre-conditioner. A general-purpose parallel structural analysis solver, ADVENTURE_Solid is one of the solver modules of the ADVENTURE system. In this paper, we combined VCCM for the tetrahedral finite element with ADVENTURE system and large-scale fracture analyses are fully automated. They are performed using the massively parallel super computer ES2 (Earth Simulator 2) which is owned and run by JAMSTEC (Japan Agency for Marine-Earth Science and Technology).


Author(s):  
Curtis Sifford ◽  
Ali Shirani

Abstract This paper presents the application of the rules from ASME Section VIII, Division 3 of the ASME Boiler and Pressure Vessel Code for a fracture mechanics evaluation to determine the damage tolerance and fatigue life of a flowline clamp connector. The guidelines from API 579-1 / ASME FFS-1 Fitness-For-Service for the stress analysis of a crack-like flaw have been considered for this assessment. The crack tip is modeled using a refined mesh around the crack tip that is referred to as a focused mesh approach in API 579-1 / ASME FFS-1. The driving force method is used as an alternative to the failure assessment diagram method to account for the influence of crack tip plasticity. The J integral is determined using elastic-plastic finite element analysis and converted to an equivalent stress intensity factor to be compared to the fracture toughness of the material. The fatigue life is calculated using the Paris Law equation and the stress intensity factor calculated from the finite element analysis. The allowable number of design cycles is determined using the safety factors required from Division 3 of the ASME Pressure Vessel Code.


Author(s):  
Curtis Sifford ◽  
Ali Shirani

This paper presents the application of the rules from ASME Section VIII, Division 3 of the ASME Boiler and Pressure Vessel Code for a fracture mechanics evaluation to determine the damage tolerance and fatigue life of a flowline clamp connector. The guidelines from API 579-1 / ASME FFS-1 Fitness-For-Service for the stress analysis of a crack-like flaw have been considered for this assessment. The crack tip is modeled using a refined mesh around the crack tip that is referred to as a focused mesh approach in API 579-1 / ASME FFS-1. The driving force method is used as an alternative to the failure assessment diagram method to account for the influence of crack tip plasticity. The J integral is determined using elastic-plastic finite element analysis and converted to an equivalent stress intensity factor to be compared to the fracture toughness of the material. The fatigue life is calculated using the Paris Law equation and the stress intensity factor calculated from the finite element analysis. The allowable number of design cycles is determined using the safety factors required from Division 3 of the ASME Pressure Vessel Code.


2006 ◽  
Vol 312 ◽  
pp. 173-178 ◽  
Author(s):  
Sharon Kao-Walter ◽  
Per Ståhle ◽  
Shao Hua Chen

The crack tip driving force of a crack growing from a pre-crack that is perpendicular to and terminating at an interface between two materials is investigated using a linear fracture mechanics theory. The analysis is performed both for a crack penetrating the interface, growing straight ahead, and for a crack deflecting into the interface. The results from finite element calculations are compared with asymptotic solutions for infinitesimally small crack extensions. The solution is found to be accurate even for fairly large amounts of crack growth. Further, by comparing the crack tip driving force of the deflected crack with that of the penetrating crack, it is shown how to control the path of the crack by choosing the adhesion of the interface relative to the material toughness.


Author(s):  
Sunil G. Warrier ◽  
David C. Jarmon ◽  
Herbert A. Chin

Hybrid bearings containing large silicon nitride balls are considered a critical technology for high speed turbine engine bearing applications. High costs of the balls as well as the lack of a reliable life prediction methodology have hindered extensive use of hybrid bearings in aerospace applications. The presence of surface cracks on silicon nitride balls necessitates the development of a fracture mechanics based approach for life prediction. The key element of the fracture mechanics based approach is the identification of a critical flaw size in silicon nitride balls. Finite element analysis was performed to parametrically vary the crack geometry and to determine the worst case crack geometry conditions. Stress intensity factors were computed for the worst case crack under Hertzian contact loading and in the presence of traction stresses. Failure maps were created that provide a prediction of the maximum permissible surface flaw in silicon nitride bearing balls. Single ball rig tests were performed with induced C-cracks to validate the predictions. Results from the single ball rig test were in good agreement with the results of the analysis for spontaneous spallation. The results of the analysis indicate that 100 μm deep cracks should not cause failure under nominal bearing operation conditions.


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