Fatigue Crack Growth Analysis of Pressurized Water Reactor Vessels

Author(s):  
PC Riccardella ◽  
TR Mager
Author(s):  
Ernest D. Eason ◽  
Edward E. Nelson ◽  
Graham B. Heys

Models of fatigue crack growth rates for medium and low sulfur ferritic pressure vessel steels in pressurized water reactor (PWR) primary environments are developed based on a recent collection of UK data and the EPRI Database for Environmentally Assisted Cracking (EDEAC). The combined UK and EDEAC database contains a broader range of experimental conditions specific to PWRs than either database by itself. Both probabilistic and conventional crack growth rate models are developed that reduce unnecessary conservatism for medium and low sulfur PWR primary water applications and eliminate the explicit dependence on rise time that caused difficulties applying prior models.


2003 ◽  
Vol 125 (4) ◽  
pp. 385-392
Author(s):  
Ernest D. Eason ◽  
Edward E. Nelson ◽  
Graham B. Heys

Models of fatigue crack growth rates for medium and low sulfur ferritic pressure vessel steels in pressurized water reactor (PWR) primary environments are developed based on a recent collection of UK data and the EPRI Database for Environmentally Assisted Cracking (EDEAC). The combined UK and EDEAC database contains a broader range of experimental conditions specific to PWRs than either database by itself. Both probabilistic and conventional crack growth rate models are developed that reduce unnecessary conservatism for medium and low sulfur PWR primary water applications and eliminate the explicit dependence on rise time that caused difficulties applying prior models.


2021 ◽  
Author(s):  
Russell C. Cipolla ◽  
Warren H. Bamford ◽  
Kiminobu Hojo ◽  
Yuichiro Nomura

Abstract Reference fatigue crack growth curves for austenitic stainless steels exposed to pressurized water reactor environments have been available in the ASME Code, Section XI in their present form with the publication of Code Case N-809 in Supplement 2 to the 2015 Code Edition. The reference curves are dependent on temperature, loading rate (loading rise time), mean stress (R-ratio), and cyclic stress intensity factor range (ΔK), which are all contained in the model. Since the first implementation of this Code Case, additional data have become available, and the purpose of this paper is to provide the technical basis for revision of the Code Case. Changes have been made in three areas: R-ratio behavior, threshold for crack growth (ΔKth), and crack growth rate dependence on ΔK. In addition, the temperature model was revisited to study the temperature effects for T < 150°C, where the current model predicts an increase in da/dN based on limited test data at about 100°C (200°F). At this point, the current temperature model is considered conservative and no change is proposed in this revision to N-809. The R-ratio model has been revised for both high and low carbon stainless steels, a significant improvement over the original procedures. Perhaps the most important revision is in the area of the threshold for the initiation of fatigue crack growth; such data are difficult to obtain, and the previous model was very conservative. Finally, the crack growth exponent was revised slightly to make it consistent with the regression analysis of the original data.


Author(s):  
Russell C. Cipolla ◽  
Warren H. Bamford

Reference fatigue crack growth curves for austenitic stainless steels in pressurized water reactor environments have been proposed for Section XI flaw evaluation applications. The reference curves are dependent on temperature, loading rate, mean stress, and cyclic stress range, which are all contained in the model. This paper presents the technical basis for the curves, which is based on various research and industry sources. The reference curves for unirradiated material are implemented through Code Case N-809. Applications for N-809 include analytical evaluations for flaw growth to Appendix C and Appendix L of ASME Section XI where environmental effects are important in establishing the service life and inspection interval for austenitic stainless steel piping and components.


Author(s):  
Warren H. Bamford ◽  
Russell C. Cipolla ◽  
Anees Udyawar ◽  
Nathan L. Glunt

Reference fatigue crack growth (da/dN) curves for pressurized water reactor (PWR) environments have been proposed for ASME Section XI flaw evaluation applications in Code Case N-809. The reference curves are dependent on temperature, loading rate, mean stress, and cyclic stress range which are all contained in the da/dN model. This paper presents the application of N-809 in a fatigue crack growth analysis for a large diameter austenitic pipe in a PWR Reactor Coolant System main loop using the current analytical evaluation procedures in Appendix C of ASME Section XI. The example problem was used to evaluate the reference fatigue crack growth curves during the development of the code case and the results have been compared with other industry codes.


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