scholarly journals Platinum Investment Casting, Part I: Simulation and Experimental Study of the Casting Process

2015 ◽  
Vol 59 (2) ◽  
pp. 95-108
Author(s):  
Tiziana Heiss ◽  
Ulrich E. Klotz ◽  
Dario Tiberto
2021 ◽  
Vol 5 (4) ◽  
pp. 110
Author(s):  
Flaminio Sales ◽  
Andrews Souza ◽  
Ronaldo Ariati ◽  
Verônica Noronha ◽  
Elder Giovanetti ◽  
...  

Polydimethylsiloxane (PDMS) is a polymer that has attracted the attention of researchers due to its unique properties such as transparency, biocompatibility, high flexibility, and physical and chemical stability. In addition, PDMS modification and combination with other materials can expand its range of applications. For instance, the ability to perform superhydrophobic coating allows for the manufacture of lenses. However, many of these processes are complex and expensive. One of the most promising modifications, which consists of the development of an interchangeable coating, capable of changing its optical characteristics according to some stimuli, has been underexplored. Thus, we report an experimental study of the mechanical and optical properties and wettability of pure PDMS and of two PDMS composites with the addition of 1% paraffin or beeswax using a gravity casting process. The composites’ tensile strength and hardness were lower when compared with pure PDMS. However, the contact angle was increased, reaching the highest values when using the paraffin additive. Additionally, these composites have shown interesting results for the spectrophotometry tests, i.e., the material changed its optical characteristics when heated, going from opaque at room temperature to transparent, with transmittance around 75%, at 70 °C. As a result, these materials have great potential for use in smart devices, such as sensors, due to its ability to change its transparency at high temperatures.


Author(s):  
D. Almonti ◽  
G. Baiocco ◽  
E. Mingione ◽  
N. Ucciardello

AbstractOver the last decades, additive manufacturing (AM) has become the principal production technology for prototypes and components with high added value. In the production of metallic parts, AM allows producing complex geometry with a single process. Also, AM admits a joining of elements that could not be realized with traditional methods. In addition, AM allows the manufacturing of components that could not be realized using other types of processes like reticular structures in heat exchangers. A solid mold investment casting that uses printed patterns overcomes typical limitations of additive processes such as expensive machinery and challenging process parameter settings. Indeed, rapid investment casting provides for a foundry epoxy pattern reproducing the component to exploit in the lost wax casting process. In this paper, aluminium radiators with flat heat pipes seamlessly connected with a cellular structure were conceived and produced. This paper aims at defining and investigating the principal foundry parameters to achieve a defect-free heat exchanger. For this purpose, different device CAD models were designed, considering four pipes’ thickness and length. Finite element method numerical simulations were performed to optimize the design of the casting process. Three different gate configurations were investigated for each length. The numerical investigations led to the definition of a castability range depending on flat heat pipes geometry and casting parameters. The optimal gate configuration was applied in the realization of AM patterns and casting processes


2000 ◽  
Author(s):  
K. P. Walsh ◽  
D. G. Boyle ◽  
D. I. Wimpenny

Abstract Traditionally investment casting of biomedical implants has utilized the lost wax process, this paper is an investigation into the possibilities of casting small lots of custom specific medical implants directly and indirectly from various rapid prototyping & tooling techniques. Small batch quantities for quick turn arounds cost and lead times are the main contributing factors for the purpose of this investigation. To directly produce parts means that a RP model will be used in the place of the wax pattern in the investment casting process. To indirectly produce parts means that a mould, which has been generated from RP&T techniques, will be used to manufacture wax patterns that will then in turn be used to investment cast the parts. The device to be manufactured is a non-sterile, referred to as ‘trial’ prosthetic implant. The implant is used by the operating surgeon to check the ‘fit’ of the cavity that will be made to receive the prosthesis plus bone cement that will be used to fix the implant in place.


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