scholarly journals Minimizing Total Cost For Shell And Tube Heat Exchanger Using Abc, Auction, Ant Lion, Elephant, Spiral, Bacterial, Greedy, Lawlers Fireworks And Pattern Search

2021 ◽  
Vol 12 (11) ◽  
pp. 1934-1939
Author(s):  
T. Jagan, Et. al.

The heat exchanger device usedto transferheat betweenmore than two fluids. The heat exchanger device is used in various industries. This paper captures that optimization of entire annual operating cost. Thus an effort has been made to get a group of optimum dimension of the heat exchanger subjectto given inlet and outlet conditions.Then all the parameters are collected from related industries.The elapsed time and cost to complete the problems are all compared using ABC algorithm, Auction, Spiral,Ant lion, Elephant herding, Bacterial colony, Greedy, Lawler's, Fireworks and Patterns search for these ten non-traditional methods.In this paper, we have compared the solution to minimize the total cost of shell and tube heat exchanger using ten artificial optimization method. We conclude which method gives a better solution for shell and tube heat exchanger.

Author(s):  
Majid Amidpour ◽  
Abazar Vahdat Azad

In this paper, the new approach of Constructal theory has been employed to design shell and tube heat exchangers. Constructal theory is a new method for optimal design in engineering applications. The purpose of this paper is optimization of shell and tube heat exchangers by reduction of total cost of the exchanger using the constructal theory. The total cost of the heat exchanger is the sum of operational costs and capital costs. The overall heat transfer coefficient of the shell and tube heat exchanger is increased by the use of constructal theory. Therefore, the capital cost required for making the heat transfer surface is reduced. Moreover, the operational energy costs involving pumping in order to overcome frictional pressure loss are minimized in this method. Genetic algorithm is used to optimize the objective function which is a mathematical model for the cost of the shell and tube heat exchanger and is based on constructal theory. The results of this research represent more than 50% reduction in costs of the heat exchanger.


2020 ◽  
pp. 293-293
Author(s):  
Ahmet Aydin ◽  
Halit Yaşar ◽  
Tahsin Engin ◽  
Ekrem Büyükkaya

The Shell-and-tube type heat exchangers have long been widely used in many fields of industry. These types of heat exchangers are generally easy to design, manufacturing and maintenance, but require relatively large spaces to install. Therefore the optimization of such heat exchangers from thermal and economical points of view is of particular interest. In this article, an optimization procedure based on the minimum total cost (initial investment plus operational costs) has been applied. Then the flow analysis of the optimized heat exchanger has been carried out to reveal possible flow field and temperature distribution inside the equipment using computational fluid dynamics. The experimental results were compared with computational fluid dynamics analyses results. It has been concluded that the baffles play an important role in the development of the shell side flow field. This prompted us to investigate new baffle geometries without compromising from the overall thermal performance. It has been found that the heat exchanger with the new baffle design gives rise to considerably lower pressure drops in the shell side, which in turn reducing operating cost. The new baffle design is particularly well suited for shell-and-tube heat exchangers, where a viscous fluid flows through shell side with/out phase change.


2018 ◽  
Author(s):  
Javier Bonilla

In this study, a shell-and-tube heat exchanger (STHX) design based on seven continuous independent design variables is proposed. Delayed Rejection Adaptive Metropolis hasting (DRAM) was utilized as a powerful tool in the Markov chain Monte Carlo (MCMC) sampling method. This Reverse Sampling (RS) method was used to find the probability distribution of design variables of the shell and tube heat exchanger. Thanks to this probability distribution, an uncertainty analysis was also performed to find the quality of these variables. In addition, a decision-making strategy based on confidence intervals of design variables and on the Total Annual Cost (TAC) provides the final selection of design variables. Results indicated high accuracies for the estimation of design variables which leads to marginally improved performance compared to commonly used optimization methods. In order to verify the capability of the proposed method, a case of study is also presented, it shows that a significant cost reduction is feasible with respect to multi-objective and single-objective optimization methods. Furthermore, the selected variables have good quality (in terms of probability distribution) and a lower TAC was also achieved. Results show that the costs of the proposed design are lower than those obtained from optimization method reported in previous studies. The algorithm was also used to determine the impact of using probability values for the design variables rather than single values to obtain the best heat transfer area and pumping power. In particular, a reduction of the TAC up to 3.5% was achieved in the case considered.


Energies ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1794 ◽  
Author(s):  
Zhe Xu ◽  
Yingqing Guo ◽  
Haotian Mao ◽  
Fuqiang Yang

Based on the thermohydraulic calculation model verified in this study and Non-dominated Sorted Genetic Algorithm-II (NSGA-II), a multi-objective configuration optimization method is proposed, and the performances of shell-and-tube heat exchanger with disc-and-doughnut baffles (STHX-DDB) and shell-and-tube heat exchanger with segmental baffles (STHX-SB) are compared after optimization. The results show that, except in the high range of heat transfer capacity of 16.5–17 kW, the thermohydraulic performance of STHX-DDB is better. Tube bundle diameter, inside tube bundle diameter, number of baffles of STHX-DDB and tube bundle diameter, baffle cut, number of baffles of STHX-SB are chosen as design parameters, and heat transfer capacity maximization and shell-side pressure drop minimization are considered as common optimization objectives. Three optimal configurations are obtained for STHX-DDB and another three are obtained for STHX-SB. The optimal results show that all the six selected optimal configurations are better than the original configurations. For STHX-DDB and STHX-SB, compared with the original configurations, the heat transfer capacity of optimal configurations increases by 6.26% on average and 5.16%, respectively, while the shell-side pressure drop decreases by 44.33% and 19.16% on average, respectively. It indicates that the optimization method is valid and feasible and can provide a significant reference for shell-and-tube heat exchanger design.


Author(s):  
Leonardo Cavalheiro Martinez ◽  
Leonardo Cavalheiro Martinez ◽  
Viviana Mariani ◽  
Marcos Batistella Lopes

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Swanand Gaikwad ◽  
Ashish Parmar

AbstractHeat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.


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