scholarly journals Innovative Technology for Stamping a Small-Sized Sleeve Blank

2021 ◽  
Vol 5 (3) ◽  
Author(s):  
Volodumur Kaliuzhnyi ◽  
Oleksandr Yarmolenko ◽  
Kostyantyn Marchuk
Keyword(s):  
Mechanical Properties ◽  
Low Carbon Steel ◽  
Cold Drawing ◽  
Innovative Technology ◽  
Mechanical Processing ◽  
Low Carbon ◽  
The Finite Element Method ◽  
Bottom Part ◽  
High Productivity ◽  
Shape And Size

The work is devoted to the development of an innovative technology of stamping from low-carbon steel for small-size liner blanks. The sequence of punching transitions includes a cold back extrusion operation, two cold drawing operations with thinning, and a cold crimping operation. Simulation with the use of the finite element method established the forces and specific forces during operations, the thermal effect during shaping, the shape and size of semi-finished products with distributions of the intensity of deformations. An elastoplastic metal model was used, which made it possible to reveal the deformation forces, tool extraction from deformed semifinished products and the effort to remove semifinished products from the dies. A hollow semi-finished product is obtained by reverse extrusion. The possibility of carrying out the first drawing operation with thinning through two sequentially located dies with the formation of a hole in the bottom part is shown. After this operation, annealing of the semi-finished product is required to restore plasticity. In the second operation, thinning stretching. The shape and dimensions of the wall of the semi-finished product after the second drawing, the distribution of the intensity of deformations in it are determined from the condition of reaching the final dimensions and mechanical properties of the sleeve blank at the last crimping operation. For this, the deformations obtained as a result of the second drawing are taken into account when modeling the crimp. For each transition of stamping, a construction of stamping equipment has been developed. The proposed technology for stamping a sleeve blank can be implemented on a universal pressing equipment, has a high productivity due to a reduction in the number of transitions and minimizes mechanical processing.

scholarly journals Stamping a medium – sized cartridge blank from low – carbon steel

2021 ◽  
Vol 5 (1) ◽  
pp. 113-121
Author(s):  
Volodymyr Kalyuzhniy ◽  
Oleksandr Yarmolenko ◽  
Kostyantyn Marchuk
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
The Finite Element Method ◽  
Bottom Part ◽  
High Productivity ◽  
The Matrix ◽  
Thinning Operations ◽  
Cold Draw ◽  
Hollow Semifinished Product

The work is devoted to obtaining a medium – sized cartridge blank from low-carbon steel. The sequence of punching transitions includes a hot back- extrusion operation, two cold draw – thinning operations, and a cold crimp operation. Modeling using the finite element method established: efforts and specific forces during operations, thermal effect during shaping, shape and size of semi – finished products with distributions of strain intensity. An elastoplastic metal model was used, which made it possible to reveal the forces of extracting the tool from deformed semifinished products and the forces of removing semifinished products from the matrix. A hollow semifinished product with the required dimensions of a protrusion on the bottom part from the side of the cavity and a protrusion on the end for forming a flange is obtained by reverse extrusion. The possibility of carrying out the first drawing operation with thinning through three sequentially located matrixes is shown. After this operation, annealing of the semi-finished product is required to restore plasticity. In the second operation of drawing with thinning and additional stamping of the bottom part, the final dimensions of this part from the side of the cavity and the shaping of the flange on the lateral surface of the semi-finished product are provided with the creation of a macrostructure to ensure the required operational properties. The shape and dimensions of the wall of the semi-finished product after the second drawing, the distribution of the intensity of deformations in it are determined from the condition of reaching the final dimensions and mechanical properties of the cartridge blank at the last crimping operation. For this, the deformations obtained as a result of the second drawing are taken into account when modeling the crimp. The proposed technology for stamping a blank of a sleeve can be implemented on a universal press – forging equipment, has a high productivity and minimizes mechanical processing.

Influence of laser surface hardened layer on mechanical properties of re-engineered low carbon steel sheet

2017 ◽  
Vol 685 ◽  
pp. 168-177 ◽  
Author(s):  
Badirujjaman Syed ◽  
Sulthan Mohiddin Shariff ◽  
Gadhe Padmanabham ◽  
Shaumik Lenka ◽  
Basudev Bhattacharya ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Steel Sheet ◽  
Low Carbon Steel ◽  
Hardened Layer ◽  
Laser Surface ◽  
Low Carbon ◽  
Carbon Steel Sheet ◽  
Surface Hardened Layer

Microstructure and Mechanical Properties of a Low-Carbon Steel Treated by One-Step Quenching and Partitioning Process

2014 ◽  
Vol 1082 ◽  
pp. 202-207 ◽  
Author(s):  
Shu Yan ◽  
Xiang Hua Liu
Keyword(s):  
Mechanical Properties ◽  
Carbon Steel ◽  
Microstructural Evolution ◽  
Retained Austenite ◽  
Uniform Elongation ◽  
Low Carbon Steel ◽  
Total Elongation ◽  
Low Carbon ◽  
Quenching And Partitioning ◽  
Partitioning Time

A low carbon steel was treated by quenching and partitioning (Q&P) process, and a detailed characterization of the microstructural evolution and testing of mechanical properties were carried out. The resulted mechanical properties indicate that with the partitioning time increasing, the tensile strength decreases rapidly first and then remains stable, and the total elongation increases first then decreases. The investigated steel subjected to Q&P process exhibits excellent products of strength and elongation (17.8-20.6 GPa•%). The microstructural evolution of martensite matrix during the partitioning step was observed, and the morphology and content of retained austenite were characterized. The working hardening behavior of the samples was analyzed, and the retained austenite with higher carbon content contributes to the uniform elongation more effectively.

Sign in / Sign up

Export Citation Format

Share Document