Localization of Plastic Deformation in the Copper and Stainless Steels Samples, Irradiated with Neutrons

The reduction of ductility of austenitic stainless steels as a result of long-term operation in the nuclear reactor core is an important problem of modern radiation materials science. Understanding the mechanisms of the effect of neutron irradiation on the mechanical properties of austenitic steels is impossible without research of localization processes occurring during the deformation. In this paper, it was found that the value of the true local deformation corresponding to the onset of neck formation in face-centered cubic structured metals decreases with an increase in the radiation dose, while the true stress remains almost constant. Additional hardening of AISI 304 steel due to the intensive formation of the martensitic α’-phase increases not only the stress at which a neck is formed in this alloy, but also the true local deformation. As a result, the uniform elongation increases and remains high after neutron irradiation to 0.05 dpa. The forehanded formation of the martensitic α’-phase in sufficient quantity before the necking onset can be considered as an additional deformation mechanism that will increase the ability of the material to deform uniformly.

Effect of Tempering Treatment on Microstructural Evolution and Mechanical Behavior of Heavy-Wall Heat Induction Seamless Bend Pipe

In this paper, the microstructure and mechanical properties of heavy-wall seamless bend pipe after quenching at different tempering temperatures, including 550 °C, 600 °C, 650 °C, and 700 °C, were studied. Microstructure and dislocations observations were characterized by means of an optical microscope, a scanning electron microscope, a transmission electron microscope, and X-ray diffraction. As the tempering temperature increases, the dislocation density in the test steel gradually decreases, and the precipitation behavior of (Nb, V)(C, N) increases. The sample tempered at 650 °C exhibits a granular bainite structure with a dislocation cell structure and a large number of smaller precipitates. The yield platforms of tempered samples at 650 °C and 700 °C are attributed to the pinning effect of the Cottrell atmosphere on dislocations. The sample tempered at 650 °C not only presents the highest strength, but also the highest uniform elongation, which is attributed to the higher strain-hardening rate and instantaneous work-hardening index. This is closely related to the multiplication of dislocations, the interaction between dislocations and dislocations, and the interaction between dislocations and precipitates during plastic deformation of the 650 °C-tempered samples with low dislocation density, which delays the occurrence of necking.

Enhancement of Uniform Elongation by Temperature Change during Tensile Deformation in a 0.2C TRIP Steel

It is important to control the deformation-induced martensitic transformation (DIMT) up to the latter part of the deformation to improve the uniform elongation (U.El) through the TRIP effect. In the present study, tensile tests with decreasing deformation temperatures were conducted to achieve continuous DIMT up to the latter part of the deformation. As a result, the U.El was improved by approximately 1.5 times compared with that in the tensile test conducted at 296 K. The enhancement of the U.El in the temperature change test was discussed with the use of neutron diffraction experiments. In the continuous DIMT behavior, a maximum transformation rate of about 0.4 was obtained at a true strain (ε) of 0.2, which was larger than that in the tensile test at 296 K. The tensile deformation behavior of ferrite (α), austenite (γ), and deformation-induced martensite (α′) phases were investigated from the viewpoint of the fraction weighted phase stress. The tensile test with a decreasing deformation temperature caused the increase of the fraction weighted phase stress of α and that of α′, which was affected by the DIMT behavior, resulting in the increase in the work hardening, and also controlled the ductility of α and α′, resulting in the enhancement of the U.El. Especially, the α phase contributed to maintaining high strength instead of α′ at a larger ε. Therefore, not only the DIMT behavior but also the deformation behavior of γ, α, and α′ are important in order to improve U.El due to the TRIP effect.

Characterization of ultrafine-grained copper joints acquired by rotary friction welding

Copper rods with ultrafine-grained microstructure, obtained by multi-turn ECAP processing, were subjected to Direct Drive Rotary Friction Welding using various processing parameters, such as rotational speed and pressure, which resulted in different energy and heat input. Even though friction welding is a high energy process, by a proper selection of processing parameters it was possible to maintain grain size at around 0.7 µm in the weld zone and preserve the UFG microstructure. These microstructural features translated into mechanical properties: the YS for those specimens was around 330 MPa. Processing parameters that resulted in a larger heat input caused an increase in grain size to around 2 µm; this, however, increased ductility and led to a uniform elongation exceeding 5%. Corrosion resistance in the stir zone increased, as was evident in the higher open circuit potential and higher corrosion potential in comparison with base material; the observed differences were about 50 mV. These changes can be explained by the higher fraction of HAGBs in the SZ.

Enhanced Mechanical Properties in 6082 Aluminum Alloy Processed by Cyclic Deformation

Aging heat treatment is the most commonly used strengthening method for Al–Mg–Si alloys since high-density precipitates will be formed to hinder the movement of dislocations. In the current work, room temperature cyclic deformation was attempted to strengthen the alloy. We compared tensile test results of aged samples and cyclically deformed samples. It was found that cyclically deformed samples can achieve similar strength and approximately twice the uniform elongation as the peak aged samples. The high density of dislocations and nanoclusters observed in the cyclically deformed samples is thought to be the main reason for strengthening. Different cyclic deformation conditions have been tried and their effects were discussed.

Influence of C and N on Strain-Induced Martensite Formation in Fe-15Cr-7Mn-4Ni-0.5Si Austenitic Steel

In this study, the effect of interstitial contents on the mechanical properties and strain-induced martensite formation in an austenitic stainless steel was investigated. The mechanical properties of solution annealed Fe-15Cr-7Mn-4Ni-0.5Si-(0.01-0.2)N-(0.01-0.2)C concentrations in weight percent stainless steels were studied using room temperature tensile tests. All three alloys used in the present study have a sum content of C + N of about 0.2 wt.%. To verify the influence of C and N on deformation behavior, microstructural investigations are performed using light optical microscopy, scanning electron microscopy, and magnetic and hardness measurements. Moreover, strain-induced α′-martensite nucleation was characterized by scanning electron microscope using EBSD. In the present alloy system, carbon provides a stronger austenite stabilizing effect than nitrogen. Hence, the smallest amount of strain-induced α′-martensite was formed in the steel alloyed with 0.2 wt.% C. It also exhibited the optimal mechanical properties, including the highest ultimate tensile strength (1114 MPa), uniform elongation (63%), and total elongation (68%). Moreover, the interstitial content influences the occurrence of dynamic strain aging (DSA), which was only observed in the steel alloyed with carbon. With increasing C content, the triggering strain for DSA decreases, which can be confirmed by in situ magnetic measurements during tensile testing.

Superior Strength and Ductility of 304 Austenitic Stainless Steel with Gradient Dislocations

Materials with designed gradient nanograins exhibit unprecedented mechanical properties, such as superior strength and ductility. In this study, a heterostructured 304 stainless steel with solely gradient dislocation structure (GDS) in micron-sized grains produced by cyclic-torsion processing was demonstrated to exhibit a substantially improved yield strength with slightly reduced uniform elongation, compared with its coarse grained counterparts. Microstructural observations reveal that multiple deformation mechanisms, associated with the formation of dense dislocation patterns, deformation twins and martensitic phase, are activated upon straining and contribute to the delocalized plastic deformation and the superior mechanical performance of the GDS 304 stainless steel.

Tensile Properties and Deformation of AISI 316L Additively Manufactured with Various Energy Densities

Additive manufacturing (AM) is an emerging fabrication technology that offers unprecedented potential for manufacturing end-to-end complex shape customized products. However, building products with high performance by AM presents a technological challenge. Inadequate processing parameters, fabrication environment or changes in powder properties may lead to high defect density in the part and poor mechanical properties. Microstructure, defect structure, and mechanical properties of AISI 316L stainless steel pieces, additively manufactured by the laser powder bed fusion method using three different volume energy densities (VEDs), were investigated and compared with those of a commercial wrought AISI 316L sheet. Scanning and transmission electron microscopies were employed for characterization of grain and defect structures, and mechanical properties were determined by tensile testing. It was found that the number of defects such as pores and lack of fusion in AM specimens did not affect the strength, but they impaired the post-uniform elongation, more significantly when processed with the low VED. Twinning was found to be an active deformation mechanism in the medium and high VED specimens and in the commercially wrought material in the later stage of straining, but it was suppressed in the low VED specimens presumably because the presence of large voids limited the strain attained in the matrix.

Effect of Bimodal Grain Structure on the Microstructural and Mechanical Evolution of Al-Mg/CNTs Composite

The Al-Mg alloy structure reinforced with carbon nanotubes was evaluated after the composites production through a modified flake metallurgy technique followed by hot extrusion. The obtained bimodal microstructure of the matrix allowed to identify the microstructural mechanisms leading to high strength; uniform elongation and strain hardening ability of the produced composites. The presence of Mg transformed the native Al2O3 layer into spinel MgAl2O4 nano-phases dispersed both inside CG and UFGs and on the interfaces, improving the interfacial bonding of Al-Al as well as Al-CNT. The effect of the reinforcing phases percentages on the dislocations mechanisms evolution was evaluated through stress relaxation tests leading to the underlying of the effect of reinforcing phases on the modification of the interphase influence zone

Modelling the Shear Banding in Gradient Nano-Grained Metals

Extensive experiments have shown that gradient nano-grained metals have outstanding synergy of strength and ductility. However, the deformation mechanisms of gradient metals are still not fully understood due to their complicated gradient microstructure. One of the difficulties is the accurate description of the deformation of the nanocrystalline surface layer of the gradient metals. Recent experiments with a closer inspection into the surface morphology of the gradient metals reported that shear bands (strain localization) occur at the surface of the materials even under a very small, applied strain, which is in contrast to previously suggested uniform deformation. Here, a dislocation density-based computational model is developed to investigate the shear band evolution in gradient Cu to overcome the above difficulty and to clarify the above debate. The Voronoi polygon is used to establish the irregular grain structure, which has a gradual increase in grain size from the material surface to the interior. It was found that the shear band occurs at a small applied strain in the surface region of the gradient structure, and multiple shear bands are gradually formed with increasing applied load. The early appearance of shear banding and the formation of abundant shear bands resulted from the constraint of the coarse-grained interior. The number of shear bands and the uniform elongation of the gradient material were positively related, both of which increased with decreasing grain size distribution index and gradient layer thickness or increasing surface grain size. The findings are in good agreement with recent experimental observations in terms of stress-strain responses and shear band evolution. We conclude that the enhanced ductility of gradient metals originated from the gradient deformation-induced stable shear band evolution during tension.