scholarly journals Applying Mixture of Municipal Incinerator Bottom Ash and Sewage Sludge Ash for Ceramic Manufacturing

2021 ◽  
Author(s):  
Deng-Fong Lin ◽  
Wei-Jhu Wang ◽  
Chia-Wen Chen ◽  
Kuo-Liang Lin
Keyword(s):  
Sewage Sludge ◽  
Bottom Ash ◽  
Waste Materials ◽  
Sewage Sludge Ash ◽  
Ceramic Manufacturing ◽  
Sludge Ash

Two secondary waste materials, municipal incinerator bottom ash (MIBA) and sewage sludge ash (SSA), were mixed with clay for ceramic manufacturing in this study. Specimens with 5 different MIBA replacement amount of 0%, 5%,10%, 15%, and 20%(wt) and 3 different SSA replacement amount of 0%, 10%, and 20%(wt) were prepared and then a series of tests and analysis were conducted to investigate how the two materials affect the quality of the final product and to what extent. It concludes that a mix with up to 20% of SSA and 5% of MIBA could result in quality tiles complying with specifications for interior or exterior flooring applications at certain kiln temperatures.

scholarly journals Applying Mixture of Municipal Incinerator Bottom Ash and Sewage Sludge Ash for Ceramic Tile Manufacturing

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3863
Author(s):  
Deng-Fong Lin ◽  
Wei-Jhu Wang ◽  
Chia-Wen Chen ◽  
Kuo-Liang Lin
Keyword(s):  
Wear Resistance ◽  
Sewage Sludge ◽  
Water Absorption ◽  
Ceramic Tile ◽  
Bending Strength ◽  
Bottom Ash ◽  
Waste Materials ◽  
Sewage Sludge Ash ◽  
Kiln Temperature ◽  
Sludge Ash

Municipal incinerator bottom ash (MIBA) and sewage sludge ash (SSA) are secondary wastes produced from municipal incinerators. Landfills, disposal at sea, and agricultural use have been the major outlets for these secondary wastes. As global emphasis on sustainability arises, many have called for an increasing reuse of waste materials as valuable resources. In this study, MIBA and SSA were mixed with clay for ceramic tile manufacturing in this study. Raw materials firstly went through TCLP (Toxicity Characteristic Leaching Procedure) to ensure their feasibility for reuse. From scanning electron microscopy (SEM), clay’s smooth surface was contrasted with the porous surface of MIBA and SSA, which led to a higher water requirement for the mixing. Specimens with five MIBA mix percentages of 0%, 5%, 10%, 15%, and 20% (wt) and three SSA mix percentages of 0%, 10%, and 20% (wt) were made to compare how the two waste materials affected the quality of the final product and to what extent. Shrinkage tests showed that MIBA and SSA contributed oppositely to tile shrinkage, as more MIBA reduced tile shrinkage, while more SSA encouraged tile shrinkage. However, as the kiln temperature reached 1150 °C, the SiO2-rich SSA adversely reduced the shrinkage due to the glass phase that formed to expand the tile instead. Both MIBA and SSA increased water tile absorption and reduced its bending strength and wear resistance. Increasing the kiln temperature could effectively improve the water absorption, bending strength, and wear resistance of high MIBA and SSA mixes, as SEM showed a more compact structure at higher temperatures. However, when the temperature reached 1100 °C, more pores appeared and seemingly exhausted the benefit brought by the higher temperature. Complex interactions between kiln temperature and MIBA/SSA mix percentage bring unpredictable performance of tile shrinkage, bending strength, and water absorption, which makes it very challenging to create a sample meeting all the specification requirements. We conclude that a mix with up to 20% of SSA and 5% of MIBA could result in quality tiles meeting the requirements for interior or exterior flooring applications when the kiln temperature is carefully controlled.

Elution Control of Arsenic Ion from Sewage Sludge-Ash by coating with Coal Bottom-Ash.

2003 ◽  
Vol 29 (1) ◽  
pp. 118-123 ◽  
Author(s):  
Yukio Enda ◽  
Katsuyasu Sugawara ◽  
Takuo Sugawara
Keyword(s):  
Sewage Sludge ◽  
Bottom Ash ◽  
Sewage Sludge Ash ◽  
Coal Bottom Ash ◽  
Sludge Ash

Full scale application of manufacturing bricks from sewage

1997 ◽  
Vol 36 (11) ◽  
pp. 243-250 ◽  
Author(s):  
Nagaharu Okuno ◽  
Shiro Takahashi
Keyword(s):  
Sewage Sludge ◽  
Full Scale ◽  
Public Works ◽  
Firing Process ◽  
Manufacturing Cost ◽  
High Moisture ◽  
Sewage Sludge Ash ◽  
History Of ◽  
Sludge Ash

Brick making from 100 percent of incinerated sewage sludge ash is developed. There are already 8 full scale plants in Japan. All of them employ high pressure molding of incinerated sewage sludge ash and firing at about 1000°C. The end products are widely accepted for public works such as flooring of plazas or pedestrian walk ways. Early in the history of the development, overall quality of the sewage brick was not competitive. They were subject to get moss growth on the surface because of its high moisture content, or whitening because of leaching of Calcium Carbonate. The problems were solved by increasing the temperature of the firing process and by chemical coating. The manufacturing cost of one sewage brick is around two dollars and the retail price is one dollar.

scholarly journals Properties of concrete containing microwaved sewage sludge ash

2021 ◽  
Vol 15 (4) ◽  
pp. 8469-8479
Author(s):  
M.A. Azed ◽  
D.S. Ing
Keyword(s):  
Mechanical Properties ◽  
Sewage Sludge ◽  
Modulus Of Elasticity ◽  
Strength Test ◽  
Sewage Sludge Ash ◽  
X Ray ◽  
Sludge Waste ◽  
Water Curing ◽  
Sludge Ash

Urban population of Malaysia is stated as 72.8% of its total population, and growing every year. Due to this growing number of population, the sewage sludge waste produce every year has also gradually increased. Malaysia itself produces 3.2 million m3 of sewage sludge annually. Normally all of this waste is disposed by landfill. Furthermore, usual production of cement and sewage sludge ash consumes a lot of energy by using incineration process with a very high temperature. Thus, microwave heating method was an alternatives use in this research to reduce the consumption of energy and time used to heat the sewage sludge ash. This research was conducted to investigate the optimum performances of different percentage (0%, 5%, 10%, 15% and 20%) by weight of cement of the Microwaved Sewage Sludge Ash (MSSA) concrete with different curing regime, which was air and water curing. The characteristic of MSSA was tested by X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The mechanical properties of MSSA concrete was examined by Compressive Strength test, Flexural Strength test and Modulus of Elasticity test after 180 days of curing. The MSSA samples were also tested with water absorption test to evaluate the quality of concrete in term of porosity and permeability. Water curing sample with 5% of MSSA (W5) had the best in results compared to other specimens. The mechanical properties of W5 content in concrete shows the most optimum samples due to the densification of pozzolanic reaction and filler effect of MSSA. The curing effect with better result was water curing, as it got highest value of strength in compressive test, flexural test and modulus of elasticity test. As conclusion, based on the results, it is shown the positive impact on using the MSSA as additional material to the cement mixture to improve the quality of the concrete. Thus, this will reduce the disposal of sewage sludge waste on dumping site and improves the quality performances of the concrete.

scholarly journals Fertiliser from sewage sludge ash instead of conventional phosphorus fertilisers?

2018 ◽  
Vol 64 (No. 10) ◽  
pp. 504-511 ◽  
Author(s):  
Jastrzębska Magdalena ◽  
Kostrzewska Marta ◽  
Treder Kinga ◽  
Makowski Przemysław ◽  
Saeid Agnieszka ◽  
...  
Keyword(s):  
Sewage Sludge ◽  
Renewable Resources ◽  
Wheat Yield ◽  
Field Trials ◽  
Sewage Sludge Ash ◽  
Wheat Field ◽  
Sanitary Condition ◽  
Sludge Ash ◽  
By Products

Recycling of phosphorus (P) from municipal waste for the use as a fertiliser can be an alternative to the non-renewable resources of this element as well as a method in the management of civilisation by-products that are a burden to the environment. An innovative phosphorus suspension fertiliser, produced on the basis of ash from incineration of sewage sludge and phosphorus solubilising bacteria Bacillus megaterium was compared in field trials with spring wheat conducted in 2014 and 2015 with superphosphate and phosphorite. The new fertiliser was not inferior to the commercial fertilisers in terms of the effect on wheat yield volumes, the uptake of P by wheat and the sanitary condition of the wheat field, especially when grown protected from weeds, pathogens and pests. It is expected that such a fertiliser can be an alternative to fertilisers produced from non-renewable resources, provided it does not deteriorate the quality of agricultural production and will be safe for the environment.

Effect of NaCl and MgCl2 on the hydration of lime-pozzolan blend by recycling sewage sludge ash

2021 ◽  
pp. 127759
Author(s):  
Yifan Zhou ◽  
Jianxin Lu ◽  
Jiangshan Li ◽  
Chris Cheeseman ◽  
Chi Sun Poon
Keyword(s):  
Sewage Sludge ◽  
Sewage Sludge Ash ◽  
Sludge Ash

Determination of Phosphate Phases in Sewage Sludge Ash-Based Fertilizers by Raman Microspectroscopy

2013 ◽  
Vol 67 (9) ◽  
pp. 1101-1105 ◽  
Author(s):  
Christian Vogel ◽  
Christian Adam ◽  
Don McNaughton
Keyword(s):  
Sewage Sludge ◽  
Raman Microspectroscopy ◽  
Sewage Sludge Ash ◽  
Sludge Ash
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