Research and Application of Rod Pump Working Condition Diagnosis and Virtual Production Metering Based on Electric Parameters

2021 ◽  
Author(s):  
Ruidong Zhao ◽  
Cai Wang ◽  
Hanjun Zhao ◽  
Chunming Xiong ◽  
Junfeng Shi ◽  
...  

Abstract The conventional configurations of pumping well IOT consist of electric parameter indicator and dynamometer. The current, voltage, power, and other electrical parameters are easy to access, low costs, stable, and acquired daily during pumping well operation. If the working condition diagnosis and virtual production metering of pumping well can be realized through electrical parameters, the utilization of dynamometers can be cancelled or reduced, which is of great significance to reduce the investment and improve the coverage of IOT in oil wells. The conventional methods of diagnosis and analysis based on electrical parameters and virtual production metering are lack of theoretical basis. The combination of deep learning technology of big data and traditional methods will provide solutions to solve related technical problems. Considering that there are many energy transmission segments from the motor to the downhole pump, the characteristics of the electric parameter curve are more sophisticated and difficult to identify compared with dynamometer card due to the influence of the unbalance, pump fullness, rod/tube vibration, wax deposition and leakage. The shape characteristics of the electric parameter curve of the pumping well are analyzed in the time domain and frequency domain, which provides the basis for further diagnosis, analysis and production measurement. In this paper, an integrated multi-model diagnosis method is proposed. For the working conditions with a large scale of samples, the electrical parameters are converted to dynamometer cards for diagnosis by using the deep learning technology of big data. For the working conditions with sparse samples, the machine learning model is used to diagnosis directly with electrical parameters. The deep learning electric parameter model for production measurement is established. Through the combination of the big data model of electric parameters to dynamometer card, 3D mechanical model of rod string, and big data model of plunger leakage coefficient, the virtual production metering function of pumping well based on electrical parameters is successfully realized. The diagnosis and virtual production metering method and software based on electrical parameters have been applied in many oilfields of CNPC. The accuracy of identifying the upper and lower dead points of electric parameters is 98.0%; the coincidence rate of working condition diagnosis under electrical parameters is 92.0%; the average error of virtual production metering with electric parameters is 13.4%. The dynamometer and gauging room have been canceled in the demonstration area. The application of electrical parameters to diagnose working conditions and meter the production of pumping wells is the key to the low-cost IOT construction. Traditional mathematical and physical methods are difficult to solve this problem, but the application of big data analysis technology could do the job successfully.

2021 ◽  
pp. 1-10
Author(s):  
Xiang Wang ◽  
Yangeng He ◽  
Fajun Li ◽  
Zhen Wang ◽  
Xiangji Dou ◽  
...  

Summary Monitoring the working conditions of sucker rod pumping wells in a timely and accurate manner is important for oil production. With the development of smart oil fields, more and more sensors are installed on the well, and the monitored data are continuously transmitted to the data center to form big data. In this work, we aim to utilize the big data collected during oil well production and a deep learning technique to build a new generation of intelligent diagnosis model to monitor working condition of sucker rod pumping wells. More than 5×106 of well monitoring records, which covers information from about 1 year for more than 300 wells in an oilfield block, are collected and preprocessed. To show the dynamic changes of the working conditions for the wells, the overlay dynamometer card is proposed and plotted for each data record. The working conditions are divided into 30 types, and the corresponding data set is created. An intelligent diagnosis model using the convolutional neural network (CNN), one of the deep learning frameworks, is proposed. By the convolution and pooling operation, the CNN can extract features of an image implicitly without human effort and prior knowledge. That makes a CNN very suitable for the recognition of the overlay dynamometer cards. The architecture for a working condition diagnosis CNN model is designed. The CNN model consists of 14 layers with six convolutional layers, three pooling layers, and three fully connected layers. The total number of neurons is more than 1.7×106. The overlay dynamometer card data set is used to train and validate the CNN model. The accuracy and efficiency of the model are evaluated. Both the training and validation accuracies of the CNN model are greater than 99% after 10 training epochs. The average training elapsed time for an epoch is 8909.5 seconds, and the average time to diagnosis a sample is 1.3 milliseconds. Based on the trained CNN model, a working condition monitoring software for a sucker rod pumping well is developed. The software runs 7 × 24 hours to diagnosis the working conditions of wells and post a warning to users. It also has a feedback learning workflow to update the CNN model regularly to improve its performance. The on-site run shows that the actual accuracy of the CNN model is greater than 90%.


2019 ◽  
Author(s):  
Xiang Wang ◽  
Yanfeng He ◽  
Fajun Li ◽  
Xiangji Dou ◽  
Zhen Wang ◽  
...  

2018 ◽  
Vol 29 (3) ◽  
pp. 67-88 ◽  
Author(s):  
Wen Zeng ◽  
Hongjiao Xu ◽  
Hui Li ◽  
Xiang Li

In the big data era, it is a great challenge to identify high-level abstract features out of a flood of sci-tech literature to achieve in-depth analysis of data. The deep learning technology has developed rapidly and achieved applications in many fields, but has rarely been utilized in the research of sci-tech literature data. This article introduced the presentation method of vector space of terminologies in sci-tech literature based on the deep learning model. It explored and adopted a deep AE model to reduce the dimensionality of input word vector feature. Also put forward is the methodology of correlation analysis of sci-tech literature based on deep learning technology. The experimental results showed that the processing of sci-tech literature data could be simplified into the computation of vectors in the multi-dimensional vector space, and the similarity in vector space could be used to represent similarity in text semantics. The correlation analysis of subject contents between sci-tech literatures of the same or different types can be made using this method.


Author(s):  
Zhewei Ye ◽  
Qinjue Yi

At present, beam pumping units are the most extensively-applied component in rod pumping systems, and the analysis of the indicator diagram of a rod pump is an important means of judging its downhole working condition. However, the synthetic study and judgment of the indicator diagram by manual means has a low efficiency, large error, and poor immediacy, and it is difficult to apply the conclusions in time and accurately to adjust the operating parameters of the pumping units. Moreover, expert systems rely on expert experience and conventional machine learning requires manual pre-selection of geometric features such as moments and vector curves, which will reduce the accuracy of recognition when similar indicator diagrams appear. To solve the above technical defects, in this paper, a deep-learning convolutional neural network (CNN) is proposed using the CNN model based on AlexNet. The automatic recognition of the indicator diagram is thus realized, and, on the basis of previous studies, this model simplifies the structure of the model and takes into account 15 common downhole working conditions of the pumping unit. In this model, the batch normalization (BN) layer is used to replace the local response normalization (LRN) and dropout layers and all kinds of indicator diagrams are put into the same model frame for automatic identification. The experimental application of the measured data shows that the model not only has a short training time, but also has a working-condition diagnosis accuracy of 96.05%, which can solve the deficiencies and defects of artificial identification, expert systems, and conventional machine learning to a certain extent. A deep-learning CNN can provide a new reference for fast working-condition diagnosis of indicator diagram, making indicator-diagram judgment timely and accurate, and thus it is possible to provide a direct basis for parameter adjustment of pumping units.


2021 ◽  
Author(s):  
Tianlin Duo ◽  
Peng Zhang

“Paradigm” theory is an important ideological and practical tool for scientific research. The research means and methods of Geographic Information Science follow the laws of four paradigms. Automatic cartographic generalization is not only the key link of map making, but also a recognized difficult and hot issue. Based on large-scale map data and deep learning technology, an automatic cartographic generalization problem-solving model is proposed in this paper. According to the key and difficult problems faced by residential area selection and simplification, residential area selection models and simplification models based on big data and deep learning are constructed respectively, which provides new ideas and schemes to solve the key and difficult problems of residential area selection and simplification.


2020 ◽  
Vol 03 (04) ◽  
pp. 7-13
Author(s):  
Elcin Nizami Huseyn ◽  

Medical imaging technology plays an important role in the detection, diagnosis and treatment of diseases. Due to the instability of human expert experience, machine learning technology is expected to assist researchers and physicians to improve the accuracy of imaging diagnosis and reduce the imbalance of medical resources. This article systematically summarizes some methods of deep learning technology, introduces the application research of deep learning technology in medical imaging, and discusses the limitations of deep learning technology in medical imaging. Key words: Artificial Intelligence, Deep Learning, Medical Imaging, big data


2020 ◽  
pp. 1524-1546
Author(s):  
Wen Zeng ◽  
Hongjiao Xu ◽  
Hui Li ◽  
Xiang Li

In the big data era, it is a great challenge to identify high-level abstract features out of a flood of sci-tech literature to achieve in-depth analysis of data. The deep learning technology has developed rapidly and achieved applications in many fields, but has rarely been utilized in the research of sci-tech literature data. This article introduced the presentation method of vector space of terminologies in sci-tech literature based on the deep learning model. It explored and adopted a deep AE model to reduce the dimensionality of input word vector feature. Also put forward is the methodology of correlation analysis of sci-tech literature based on deep learning technology. The experimental results showed that the processing of sci-tech literature data could be simplified into the computation of vectors in the multi-dimensional vector space, and the similarity in vector space could be used to represent similarity in text semantics. The correlation analysis of subject contents between sci-tech literatures of the same or different types can be made using this method.


2020 ◽  
Vol 10 (7) ◽  
pp. 2361
Author(s):  
Fan Yang ◽  
Wenjin Zhang ◽  
Laifa Tao ◽  
Jian Ma

As we enter the era of big data, we have to face big data generated by industrial systems that are massive, diverse, high-speed, and variability. In order to effectively deal with big data possessing these characteristics, deep learning technology has been widely used. However, the existing methods require great human involvement that is heavily depend on domain expertise and may thus be non-representative and biased from task to similar task, so for a wide variety of prognostic and health management (PHM) tasks, how to apply the developed deep learning algorithms to similar tasks to reduce the amount of development and data collection costs has become an urgent problem. Based on the idea of transfer learning and the structures of deep learning PHM algorithms, this paper proposes two transfer strategies via transferring different elements of deep learning PHM algorithms, analyzes the possible transfer scenarios in practical application, and proposes transfer strategies applicable in each scenario. At the end of this paper, the deep learning algorithm of bearing fault diagnosis based on convolutional neural networks (CNN) is transferred based on the proposed method, which was carried out under different working conditions and for different objects, respectively. The experiments verify the value and effectiveness of the proposed method and give the best choice of transfer strategy.


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