New Insights into Surfactant Adsorption Estimation During ASP Flooding in Carbonates Under Harsh Conditions Using Surface Complexation Modeling

2021 ◽  
Author(s):  
Ilyas Khurshid ◽  
Emad W. Al-Shalabi ◽  
Imran Afgan

Abstract Several laboratory experiments demonstrated that the use of sodium hydroxide could increase the solution pH and reduce the adsorption of anionic surfactants. However, a better understanding of rock-oil-brine interactions and their effect on surfactant adsorption during alkaline-surfactant-polymer (ASP) flooding is needed for realistic and representative estimations of surfactant adsorption levels. Therefore, this study presents a novel approach to capture these interactions and better predict their effect on surfactant adsorption as well as effluent concentrations of surfactant and various aqueous species. Currently, surface complexation models (SCM) consider rock-brine, oil-brine, and surfactant-brine reactions. In this work, four new surface complexation reactions with intrinsic stability constants that honor oil-surfactant interactions have been proposed for the first time and then validated against experimental data reported in the literature. In addition, we analyzed the effect of various parameters on surface adsorption under harsh conditions of high-temperature and high-salinity using the proposed surface complexation model (SCM). The results showed that the developed surfactant-based SCM is robust and accurate for estimating surfactant adsorption and its concentration in the effluent during chemical floods. The model was validated against two sets of ASP corefloods from the literature including single-phase and two-phase dynamic surfactant adsorption studies. The findings highlighted that oil-surfactant surface complexation reactions are important and should be captured for more representative and accurate estimation of surfactant adsorption during chemical flooding. Moreover, the detail and comprehensive analysis showed that surfactant adsorption increases and its concentration in the effluent decreases with the increase in temperature of the chemical flood, which could be due to the increase in kinetic energy of the species. It was also showed that a decrease in water total salinity decreases the surfactant adsorption on the rock surface, which is related to the increase in the repulsive forces between the adsorbed species. Additionally, with the increase in surfactant concentration in the chemical flood, the effluent surfactant concertation increases, with a slight increase in surfactant adsorption. This slight increase in adsorption can be neglected compared to the injected and produced masses of the surfactant that are proportional. Moreover, the effect of sulfate spiking is significant where the increase in sulfate concentration reduces the surfactant adsorption. Furthermore, it is worth highlighting that the lowest surfactant adsorption levels were achieved through injected water dilution; less than 0.1 mg/g of rock. This is the first study to test a novel formulation of surface complexation modeling considering oil-surfactant effect on surfactant adsorption properties. The proposed framework to estimate surfactant adsorption is conducted for high-temperature and high-salinity reservoir condition. Thus, it could be used in numerical reservoir simulators to estimate oil recovery due to wettability alteration by chemical flooding in carbonates, which will be investigated in our future work. The surfactant adsorption mechanisms during chemical flooding is very case-dependent and hence, the findings of this study cannot be generalized.

2021 ◽  
Author(s):  
Juan Manuel Leon ◽  
Shehadeh K. Masalmeh ◽  
Siqing Xu ◽  
Ali M. AlSumaiti ◽  
Ahmed A. BinAmro ◽  
...  

Abstract Assessing polymer injectivity for EOR field applications is highly important and challenging. An excessive injectivity reduction during and after polymer injection may potentially affect the well integrity and recovery efficiency and consequently, injection strategy and the economics of the polymer projects. Moreover, well conditions such as skin, completion configuration, and injection water quality can significantly impact polymer injectivity. Additionally, the presence of fractures or micro-fractures may govern injection pressure. In contrast, historic field applications have shown that polymer injectivity is in general better than expected from simulations or laboratory data. In the laboratory experiments, the polymer injectivity has been evaluated by injection of significant amounts of pore volumes of polymer at relevant well-injection rates. In addition, several experiments were performed to measure the complex in-situ rheology expected to dominate the flow near the wellbore This paper presents the analysis of the the world's first polymer injectivity test (PIT) conducted in a high temperature and high salinity (HTHS) carbonate reservoir in Abu Dhabi as part of a comprehensive de-risking program for a new polymer-based EOR scheme proposed by ADNOC for these challenging carbonate reservoirs (see Masalmeh et. al., 2014). The de-risking program includes an extensive laboratory experimental program and field injectivity test to ensure that the identified polymer can be injected and propagated in the target formation before multi-well pilot and full-field implementation stages. Experimental laboratory data and the field injectivity test results are presented in earlier publications (Masalmeh et. al., 2019; Rachapudi et. al., 2020) and references therein. This PIT is the world's first polymer injectivity test in a carbonate reservoir under such harsh conditions of high salinity, high content of divalent ions and high temperature. In addition, the polymer used during the test has never been field-tested before. Therefore, the results of the PIT interpretation will help to de-risk the suitable polymer for the future inter-well pilot for the new proposed EOR Polymer-based scheme and it is a game-changer to unlock several opportunities for different Chemical EOR applications on full-field scale in other reservoirs with similar characteristics. A single well radial simulation model was built to integrate the surveillance data during PIT and the extensive laboratory experiments. Morever, multiple Pressure Fall Off Tests (PFOs) during the same periods were analyzed and intergaretd in the model.The study assessed the effect of polymer viscosity on mobility reduction, evaluated the polymer bank propagation, investigated the effect of the skin build-up, residual resistance factor (RRF) and shear effects on the well injectivity. Additionally, a comprehensive assisted history match method and robust simulation sensitivity analysis was implemented, thousands of sensitivity simulation runs were performed to capture several possible injection scenarios and validate laboratory parameters. The simulation study confirmed that the PIT could be interpreted using the laboratory-measured polymer parameters such as polymer bulk viscosity, in-situ rheology, RRF and adsorption.


2019 ◽  
Author(s):  
Mohammed T. Al-Murayri ◽  
Haya E. Al-Mayyan ◽  
Narjes Al-Mahmeed ◽  
Aarthi Muthuswamy ◽  
Gordon T. Shahin ◽  
...  

SPE Journal ◽  
2009 ◽  
Vol 15 (01) ◽  
pp. 184-196 ◽  
Author(s):  
Adam K. Flaaten ◽  
Quoc P Nguyen ◽  
Jieyuan Zhang ◽  
Hourshad Mohammadi ◽  
Gary A. Pope

Summary Alkaline/surfactant/polymer (ASP) flooding using conventional alkali requires soft water. However, soft water is not always available, and softening hard brines may be very costly or infeasible in many cases depending on the location, the brine composition, and other factors. For instance, conventional ASP uses sodium carbonate to reduce the adsorption of the surfactant and generate soap in-situ by reacting with acidic crude oils; however, calcium carbonate precipitates unless the brine is soft. A form of borax known as metaborate has been found to sequester divalent cations such as Ca++ and prevent precipitation. This approach has been combined with the screening and selection of surfactant formulations that will perform well with brines having high salinity and hardness. We demonstrate this approach by combining high-performance, low-cost surfactants with cosurfactants that tolerate high salinity and hardness and with metaborate that can tolerate hardness as well. Chemical formulations containing surfactants and alkali in hard brine were screened for performance and tolerance using microemulsion phase-behavior experiments and crude at reservoir temperature. A formulation was found that, with an optimum salinity of 120,000 ppm total dissolved solids (TDS), 6,600 ppm divalent cations, performed well in corefloods with high oil recovery and almost zero final chemical flood residual oil saturation. Additionally, chemical formulations containing sodium metaborate and hard brine gave nearly 100% oil recovery with no indication of precipitate formation. Metaborate chemistry was incorporated into a mechanistic, compositional chemical flooding simulator, and the simulator was then used to model the corefloods. Overall, novel ASP with metaborate performed comparably to conventional ASP using sodium carbonate in soft water, demonstrating advancements in ASP adaptation to hard, saline reservoirs without the need for soft brine, which increases the number of oil reservoirs that are candidates for enhanced oil recovery using ASP flooding.


1988 ◽  
Vol 5 (1) ◽  
pp. 29-45 ◽  
Author(s):  
M.S. Celik ◽  
A. Shakeel ◽  
H.Y. Al-Yousef ◽  
H.S. Al-Hashim

Stastic adsorption experiments have been conducted to investigate the adsorption and precipitation behavior of various ethoxylated sulfonates from Saudi Arabian limestone samples under high-salinity (20%) and high temperature conditions (90°C). The effect of parameters such as salinity, pH, temperature, ethoxylation number, oil and alcohol addition has been investigated. Mechanisms governing surfactant adsorption on limestone are elucidated. A surfactant formulation has been designed to achieve minimum surfactant loss for Saudi Arabian limestone reservoirs.


2009 ◽  
Vol 12 (05) ◽  
pp. 713-723 ◽  
Author(s):  
Adam Flaaten ◽  
Quoc P. Nguyen ◽  
Gary A. Pope ◽  
Jieyuan Zhang

Summary We present a systematic study of laboratory tests of alternative chemical formulations for a chemical flood design and application. Aqueous and microemulsion phase behavior tests have previously been shown to be a rapid, inexpensive, and highly effective means to select the best chemicals and minimize the need for relatively expensive coreflood tests. Microemulsion phase behavior testing was therefore conducted using various combinations of surfactants, cosolvents, and alkalis with a particular crude oil and in reservoir conditions of interest. Branched alcohol propoxy sulfates and internal olefin sulfonates showed high performance in these tests, even when mixed with both conventional and novel alkali agents. Systematic screening methods helped tailor and fine tune chemical mixtures to perform well under the given design constraints. The best chemical formulations were validated in coreflood experiments, and compared in terms of both oil recovery and surfactant retention in cores. Each of the four best formulations tested in corefloods gave nearly 100% oil recovery and very low surfactant adsorption. The two formulations with conventional and novel alkali agents gave almost zero surfactant retention. In standard practice, soft water must be used with alkali, but we show how alkali-surfactant-polymer (ASP) flooding can be used in this case even with very hard saline brine. Introduction Many mature reservoirs under waterflood have low economic production rates despite having as much as 50 to 75% of the original oil still in place. These reservoirs are viable candidates for chemical enhanced oil recovery (EOR) that uses both surfactant to reduce oil/water interfacial tension (IFT) and polymer to improve sweep efficiency. However, designing these aqueous chemical mixtures is complex and must be tailored to the reservoir rock and fluid (i.e., crude oil and formation brine) properties of the application. The early success of a systematic laboratory approach to low-cost, high performance chemical flooding depends on the efficiency of designing a formula for coreflood injection in accordance with sound evaluation criteria. A general, a three-stage procedure has been developed previously to screen hundreds of potential chemicals (i.e., surfactant, cosurfactant, cosolvent, alkali, polymer, and electrolytes), and arrive at a mixture having good recovery of residual oil in cores (Jackson 2006; Levitt 2006; Levitt et al. 2006). Additionally, furthering laboratory and field-testing in this area contributes to an expanding research database to help broaden reservoir types that can become candidates for routine chemical EOR application. This paper describes a systematic laboratory approach to low cost, high performance chemical flooding, and explores novel approaches to ASP flooding in reservoirs containing very hard saline brines. The design strategy first uses microemulsion phase behavior experiments to quickly select and optimize concentrations of injected chemicals. Assessment of formula optimization strategies are carried out through varying surfactant-to-cosurfactant ratio, reducing cosolvent concentration, reducing total surfactant concentration, selecting a suitable alkali, and using formation brine in the injection mixture. Formulations performing well in phase behavior are validated in coreflood experiments that adhere to necessary design criteria such as pressure and salinity gradients, surfactant adsorption, and capillary effects. We illustrate the application of our design approach in prepared Berea sandstone cores previously waterflooded with very hard saline brine, and show how ASP flooding can use some of the same brine in the chemical formulation. Conventional ASP flooding requires soft water that may not always be available, and softening hard brines can be very costly or infeasible in many cases depending on the location and other factors. These new results demonstrate high tolerance to both salinity and hardness of the high performance surfactants, and how novel alkalis--in particular sodium metaborate--can provide similar benefits in such harsh environments as sodium carbonate has shown in environments without divalent cations. This experimental success begins to vastly increase the range of conditions for economical EOR using chemicals.


2021 ◽  
Author(s):  
Mauricio Sotomayor ◽  
Hassan Alshaer ◽  
Xiongyu Chen ◽  
Krishna Panthi ◽  
Matthew Balhoff ◽  
...  

Abstract Harsh conditions, such as high temperature (>100 oC) and high salinity (>50,000 ppm TDS), can make the application of chemical enhanced oil recovery (EOR) challenging by causing many surfactants and polymers to degrade. Carbonate reservoirs also tend to have higher concentrations of divalent cations as well as positive surface charges that contribute to chemical degradation and surfactant adsorption. The objective of this work is to develop a surfactant-polymer (SP) formulation that can be injected with available hard brine, achieve ultra-low IFT in these harsh conditions, and yield low surfactant retention. Phase behavior experiments were performed to identify effective SP formulations. A combination of anionic and zwitterionic surfactants, cosolvents, brine, and oil was implemented in these tests. High molecular weight polymer was used in conjunction with the surfactant to provide a high viscosity and stable displacement during the chemical flood. Effective surfactant formulations were determined and five chemical floods were performed to test the oil recovery potential. The first two floods were performed using sandpacks from ground Indiana limestone while the other three floods used Indiana limestone cores. The sandpack experiments showed high oil recovery proving the effectiveness of the formulations, but the oil recovery was lower in the cores due to complex pore structure. The surfactant retention was high in the sandpacks, but it was lower in Indiana Limestone cores (0.29-0.39 mg/gm of rock). About 0.4 PV of surfactant slug was enough to achieve the oil recovery. A preflush of sodium polyacrylate improved the oil recovery.


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