Well Integrity Catastrophe Avoided Through Advanced Well Integrity and Reservoir Monitoring Analysis, a Case Study

2021 ◽  
Author(s):  
Mohamed Elyas ◽  
Sherif Aly ◽  
Uche Achinanya ◽  
Sergey Prosvirkin ◽  
Shayma AlSaffar ◽  
...  

Abstract Well integrity is one of the main challenges that are facing operators, finding the source of the well problem and isolating it before a catastrophic event occurs. This study demonstrates the power of integrating different reservoir monitoring and well integrity logs to evaluate well integrity, identify the underlying cause of the potential failure, and providing a potential corrective solution. Recently, some Injector/producer wells reported migration of injection fluids/gas into shallower sections, charging these formations and increasing the risk of compromised well integrity. Characterization of the well issues required integration of multi-detector pulsed-neutron, well integrity (multi finger caliper, multi-barrier corrosion, cement evaluation, and casing thickness measurements), high precision temperature logs and spectral noise logs. After data integration, detailed analysis was performed to specifically find the unique issues in each well and assess possible corrective actions. The integrated well integrity logs clearly showed different 9.625-inch and 13.375-inch casings leak points. The reservoir monitoring logs showed lateral and vertical gas and water movements across Wara, Tayarat, Rus, and Radhuma formations. Cement evaluation loges showed no primary cement behind the first barrier casing which was the root cause of the problem. Therefore, the proposed solution, was a cement squeeze. Post squeeze, re-logging occurred, validating zonal isolation and a return of a standard geothermal gradient across the Tayarat formation. Most importantly, the cement evaluation identified good bond from the squeeze point clear to surface, isolating all formations. All these wells were returned to service (injector/producer), daily annular pressure monitoring confirmed that no further pressure build up was seen. Kuwait Oil Company managed to avoid a catastrophic well integrity event on these wells and utilized the approach presented to take the proper corrective actions, and validate that the action taken resolved the initial well integrity issues. Consequently, the wells were returned to service, and the company avoided a costly high probability blowout.

2021 ◽  
Author(s):  
Emmanuel Therond ◽  
Yaseen Najwani ◽  
Mohamed Al Alawi ◽  
Muneer Hamood Al Noumani ◽  
Yaqdhan Khalfan Al Rawahi ◽  
...  

Abstract The Khazzan and Ghazeer gas fields in the Sultanate of Oman are projected to deliver production of gas and condensate for decades to come. Over the life of the project, around 300 wells will be drilled, with a target drilling and completion time of 42 days for a vertical well. The high intensity of the well construction requires a standardized and robust approach for well cementing to deliver high-quality well integrity and zonal isolation. The wells are designed with a surface casing, an intermediate casing, a production casing or production liner, and a cemented completion. Most sections are challenging in terms of zonal isolation. The surface casing is set across a shallow-water carbonate formation, prone to lost circulation and shallow water flow. The production casing or production liner is set across fractured limestones and gas-bearing zones that can cause A- and B-Annulus sustained casing pressure if not properly isolated. The cemented completion is set across a high-temperature sandstone reservoir with depletion and the cement sheath is subjected to very high pressure and temperature variations during the fracturing treatment. A standardized cement blend is implemented for the entire field from the top section down to the reservoir. This blend works over a wide slurry density and temperature range, has expanding properties, and can sustain the high temperature of the reservoir section. For all wells, the shallow-water flow zone on the surface casing is isolated by a conventional 11.9 ppg lightweight lead slurry, capped with a reactive sodium silicate gel, and a 15.8 ppg cement slurry pumped through a system of one-inch flexible pipes inserted in the casing/conductor annulus. The long intermediate casing is cemented in one stage using a conventional lightweight slurry containing a high-performance lost circulation material to seal the carbonate microfractures. The excess cement volume is based on loss volume calculated from a lift pressure analysis. The cemented completion uses a conventional 13.7 - 14.5 ppg cement slurry; the cement is pre-stressed in situ with an expanding agent to prevent cement failure when fracturing the tight sandstone reservoir with high-pressure treatment. Zonal isolation success in a high-intensity drilling environment is assessed through key performance zonal isolation indicators. Short-term zonal isolation indicators are systematically used to evaluate cement barrier placement before proceeding with installing the next casing string. Long-term zonal isolation indicators are used to evaluate well integrity over the life of the field. A-Annulus and B-Annulus well pressures are monitored through a network of sensors transmitting data in real time. Since the standardization of cementing practices in the Khazzan field short-term job objectives met have increased from 76% to 92 % and the wells with sustained casing pressure have decreased from 22 % to 0%.


Author(s):  
John Viercinski ◽  
Matthew Hoffman ◽  
Ivan Pineiro ◽  
Dennis Russom

In 2008, a US Navy DDG-51 Class destroyer experienced an uncontained failure of a Rolls Royce 250-KS4 turbine engine which serves as a starter for the Ship Service Gas Turbine Generator (SSGTG). This paper discusses the events that preceded the failure, the root cause and contributing factors. It also describes multiple corrective actions, including design improvements that have been implemented with the goal of preventing this type of failure in the future.


Author(s):  
Che Yinhui ◽  
Guan Jianjun ◽  
Zu Shuai ◽  
Chen Qiang

Electric feedwater pump is an important feedwater equipment of nuclear power plants, and its reliability is directly related to the safe and steady operation of nuclear power plants and also economic benefits. In fact, corrosion of electric feedwater pump motor shaft occurs repeatedly, and even bearing shell in the motor can be burned out happen sometimes. This text sets out to analyze the cause of corrosion of electric feedwater pump motor shaft, identify the root cause, and further work out pertinent corrective actions based on the structure of the feedwater pump.


Author(s):  
Sohrab Gheibi ◽  
Sigbjørn Sangesland ◽  
Torbjørn Vrålstad

Abstract To achieve an acceptable level of zonal isolation, well integrity should be guaranteed in hydrocarbon production and geological CO2 sequestration. Well pressure test can cause different types of failures in the well system leading to leakages through these failures. Laboratory evidences have revealed that occurrence of radial tensile fractures is likely during pressure tests. In this paper, we use a numerical code call MDEM which was formulated based on discrete element method. The code can model discontinuum feature of fractures. A model of a lab-sized pressure test was built and compared to an experiment previously published. The model was tested under different confinement levels and effect of the tensile strength of rock on the radial fracture was investigated at the same lab-scale. Fracture opening profiles are also presented showing the leakage potential of these fractures under different pressure level.


2005 ◽  
Author(s):  
Charles W. Morris ◽  
Frank Morris ◽  
Timothy Michael Quinlan ◽  
Taha A. Aswad

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