Pilot-Scale Microsand-Ballasted Flocculation of Wastewater: Turbidity Removal, Parameters Optimization, and Mechanism Analysis

The flocs formed during microsand-ballasted flocculation (MBF) have attracted much attention. However, few studies have reported on comprehensive process parameters of MBF and its mechanism is still not well understood. Jar test and pilot-scale continuous experiments were here conducted on two kinds of simulated wastewater, labeled S1 (21.6-25.9 NTU) and S2 (96-105 NTU). Results revealed the hydraulic retention time ratio in the coagulation cell, injection & maturation cell, lamella settler of pilot-scale MBF equipment was 1: 3: 7.3. The optimum poly aluminum chloride doses for Samples S1 and S2 were 0.875 g/L and 1.0 g/L. Besides, the optimum size of microsand was 49-106 µm and the optimum dose was 1.0 g/L. Under aforementioned conditions, the effluent turbidity of S1 was below 0.47 NTU, lower than the Chinese drinking water standard; that of S2 was below 1.7 NTU, meeting the Chinese recycled water standard. Turbidity removal ranged from 98.0% to 98.8% for S1 and 98.5% to 99.5% for S2 when microsand was added. Therefore, microsand addition enhances MBF performance, where microsand serves as an initial core particle. Some microsand core particles bond together to form a dense core structure of micro-flocs by the adsorption bridging of inorganic polymeric flocculant. Moreover, the size of the largest micro-flocs may be controllable as long as the effective energy dissipation ɛ0 is adjusted appropriately through specific stirring speeds. This work provides comprehensive pilot-scale process parameters for using MBF to effectively treat wastewater and offers a clearer explanation of the formation mechanism of microsand-ballasted flocs.