scholarly journals Accuracy of Implant Surgical Guides Fabricated Using Computer Numerical Control Milling for Edentulous Jaws: A Pilot Clinical Trial

2020 ◽  
Author(s):  
Jinyou Chai ◽  
Xiaoqian Liu ◽  
Ramona Schweyen ◽  
Jürgen Setz ◽  
Shaoxia Pan ◽  
...  

Abstract Background: To evaluate the accuracy of a computer numerical control (CNC) milled surgical guide for implant placement in edentulous jaws.Methods: Edentulous patients seeking implants treatment were recruited in this prospective cohort study. Radiographic guides with diagnostic templates were fabricated from wax-up dentures. Patients took cone-beam computed tomography (CBCT) wearing the radiopaque radiographic guides. Implant positions were virtually designed in the planning software based on the CBCT data, and the radiographic templates were converted into surgical guides using CNC milling technique. Forty-four implants were placed into 12 edentulous jaws following guided implant surgery protocol. Post-surgery CBCT scans were made for each jaw, and the deviations between the planned and actual implant positions were measured. Deviation of implant position was compared between maxilla and mandible, and between cases with and without anchor pins using independent t-test.Results: Nine patients (3 males and 6 females) with 12 edentulous jaws were recruited. The mean age of patients was 59.2±13.9 years old. All 44 implants was placed without complication and survived, The mean three dimensional linear deviation of implant position between virtual planning and actual placement was 1.53 ±0.48mm at the implant neck and 1.58 ±0.49 mm at the apex. The angular deviation was 3.96 ±3.05 degrees. No significant difference was found in the deviation of implant position between maxilla and mandible (P=0.28 at neck, 0.08 at apex), nor between cases with and without anchor pins (P=0.87 at neck, 0.06 at apex). Conclusions: The guides fabricated using the CNC milling technique provided comparable accuracy as those fabricated by Stereolithography. The displacement of the guides on edentulous arch might be the main contributing factor of deviation.Trial registration: Chinese Clinical Trial Registry, ChiCTR-ONC-17014159 (July 26, 2017)

2020 ◽  
Vol 20 (1) ◽  
Author(s):  
Jinyou Chai ◽  
Xiaoqian Liu ◽  
Ramona Schweyen ◽  
Jürgen Setz ◽  
Shaoxia Pan ◽  
...  

Abstract Background To evaluate the accuracy of a computer numerical control (CNC) milled surgical guide for implant placement in edentulous jaws. Methods Edentulous patients seeking implants treatment were recruited in this prospective cohort study. Radiographic guides with diagnostic templates were fabricated from wax-up dentures. Patients took cone-beam computed tomography (CBCT) wearing the radiopaque radiographic guides. Implant positions were virtually designed in the planning software based on the CBCT data, and the radiographic templates were converted into surgical guides using CNC milling technique. Forty-four implants were placed into 12 edentulous jaws following guided implant surgery protocol. Post-surgery CBCT scans were made for each jaw, and the deviations between the planned and actual implant positions were measured. Deviation of implant position was compared between maxilla and mandible, and between cases with and without anchor pins using independent t-test. Results Nine patients (3 males and 6 females) with 12 edentulous jaws were recruited. The mean age of patients was 59.2 ± 13.9 years old. All 44 implants was placed without complication and survived, the mean three dimensional linear deviation of implant position between virtual planning and actual placement was 1.53 ± 0.48 mm at the implant neck and 1.58 ± 0.49 mm at the apex. The angular deviation was 3.96 ± 3.05 degrees. No significant difference was found in the deviation of implant position between maxilla and mandible (P = 0.28 at neck, 0.08 at apex), nor between cases with and without anchor pins (P = 0.87 at neck, 0.06 at apex). Conclusions The guides fabricated using the CNC milling technique provided comparable accuracy as those fabricated by Stereolithography. The displacement of the guides on edentulous arch might be the main contributing factor of deviation. Trial registration: Chinese Clinical Trial Registry, ChiCTR-ONC-17014159 (July 26, 2017).


2020 ◽  
Author(s):  
Jinyou Chai ◽  
Xiaoqian Liu ◽  
Ramona Schweyen ◽  
Jürgen Setz ◽  
Shaoxia Pan ◽  
...  

Abstract Background: To evaluate the accuracy of a computer numerical control (CNC) milled surgical guide for implant placement in edentulous jaws.Methods: Edentulous patients seeking implants treatment were recruited in this prospective cohort study. Radiographic guides with diagnostic templates were fabricated from wax-up dentures. Patients took cone-beam computed tomography (CBCT) wearing the radiopaque radiographic guides. Implant positions were virtually designed in the planning software based on the CBCT data, and the radiographic templates were converted into surgical guides using CNC milling technique. Forty-four implants were placed into 12 edentulous jaws following guided implant surgery protocol. Post-surgery CBCT scans were made for each jaw, and the deviations between the planned and actual implant positions were measured. Deviation of implant position was compared between maxilla and mandible, and between cases with and without anchor pins using independent t-test.Results: Nine patients (3 males and 6 females) with 12 edentulous jaws were recruited. The mean age of patients was 59.2±13.9 years old. All 44 implants was placed without complication and survived, The mean three dimensional linear deviation of implant position between virtual planning and actual placement was 1.53 ±0.48mm at the implant neck and 1.58 ±0.49 mm at the apex. The angular deviation was 3.96 ±3.05 degrees. No significant difference was found in the deviation of implant position between maxilla and mandible (P=0.28 at neck, 0.08 at apex), nor between cases with and without anchor pins (P=0.87 at neck, 0.06 at apex). Conclusions: The guides fabricated using the CNC milling technique provided comparable accuracy as those fabricated by Stereolithography. The displacement of the guides on edentulous arch might be the main contributing factor of deviation.Trial registration: Chinese Clinical Trial Registry, ChiCTR-ONC-17014159


2020 ◽  
Author(s):  
Jinyou Chai ◽  
Xiaoqian Liu ◽  
Ramona Schweyen ◽  
Jürgen Setz ◽  
Shaoxia Pan ◽  
...  

Abstract Background To evaluate the accuracy of a computer-aided design and computer-aided manufacturing (CAD-CAM) surgical guide for implant placement in edentulous jaws. Methods Nine patients with twelve edentulous jaws seeking implants were recruited. Radiographic guides with diagnostic templates were fabricated from try-in waxup dentures. Planning software (Organical® Dental Implant, Berlin, Germany) was used to virtually design the implant positions, and the radiographic templates were converted into surgical guides using computer numerical control (CNC) milling. Following the guided implant surgery protocol, forty-four implants were placed into twelve edentulous jaws. Cone-beam computed tomography (CBCT) scans were performed post-operatively for each jaw, and the deviations between the planned and actual implant positions were measured. Results All 44 implants survived, and no severe haematomas, nerve injuries or unexpected sinus perforations occurred. The mean three dimensional linear deviation of implant position between virtual planning and actual placement was 1.53 ± 0.48 mm at the implant neck and 1.58 ± 0.4 mm at the apex. The angular deviation was 3.96 ± 3.05 degrees. The mean deviation between virtual and actual implant position was significantly smaller in the maxilla than in the mandible. No significant differences were found in the deviation of implant position between cases with and without anchor pins. Conclusions The guides fabricated using the CAD-CAM CNC milling technique provided comparable accuracy as those fabricated by Stereolithography. The displacement of the guides on edentulous arch might be the main contributing factor of deviation. Trial registration: Chinese Clinical Trial Registry, ChiCTR-ONC-17014159


2021 ◽  
Vol 10 (3) ◽  
pp. 391
Author(s):  
Rani D’haese ◽  
Tom Vrombaut ◽  
Geert Hommez ◽  
Hugo De Bruyn ◽  
Stefan Vandeweghe

Purpose: The aim of this in vitro study is to evaluate the accuracy of implant position using mucosal supported surgical guides, produced by a desktop 3D printer. Methods: Ninety implants (Bone Level Roxolid, 4.1 mm × 10 mm, Straumann, Villerat, Switzerland) were placed in fifteen mandibular casts (Bonemodels, Castellón de la Plana, Spain). A mucosa-supported guide was designed and printed for each of the fifteen casts. After placement of the implants, the location was assessed by scanning the cast and scan bodies with an intra-oral scanner (Primescan®, Dentsply Sirona, York, PA, USA). Two comparisons were performed: one with the mucosa as a reference, and one where only the implants were aligned. Angular, coronal and apical deviations were measured. Results: The mean implant angular deviation for tissue and implant alignment were 3.25° (SD 1.69°) and 2.39° (SD 1.42°) respectively, the coronal deviation 0.82 mm (SD 0.43 mm) and 0.45 mm (SD 0.31 mm) and the apical deviation 0.99 mm (SD 0.45 mm) and 0.71 mm (SD 0.43 mm). All three variables were significantly different between the tissue and implant alignment (p < 0.001). Conclusion: Based on the results of this study, we conclude that guided implant surgery using desktop 3D printed mucosa-supported guides has a clinically acceptable level of accuracy. The resilience of the mucosa has a negative effect on the guide stability and increases the deviation in implant position.


2021 ◽  
Vol 10 (5) ◽  
pp. 1102
Author(s):  
Corina Marilena Cristache ◽  
Mihai Burlibasa ◽  
Ioana Tudor ◽  
Eugenia Eftimie Totu ◽  
Fabrizio Di Francesco ◽  
...  

(1) Background: Prosthetically-driven implant positioning is a prerequisite for long-term successful treatment. Transferring the planned implant position information to the clinical setting could be done using either static or dynamic guided techniques. The 3D model of the bone and surrounding structures is obtained via cone beam computed tomography (CBCT) and the patient’s oral condition can be acquired conventionally and then digitalized using a desktop scanner, partially digital workflow (PDW) or digitally with the aid of an intraoral scanner (FDW). The aim of the present randomized clinical trial (RCT) was to compare the accuracy of flapless dental implants insertion in partially edentulous patients with a static surgical template obtained through PDW and FDW. Patient outcome and time spent from data collection to template manufacturing were also compared. (2) Methods: 66 partially edentulous sites (at 49 patients) were randomly assigned to a PDW or FDW for guided implant insertion. Planned and placed implants position were compared by assessing four deviation parameters: 3D error at the entry point, 3D error at the apex, angular deviation, and vertical deviation at entry point. (3) Results: A total of 111 implants were inserted. No implant loss during osseointegration or mechanical and technical complications occurred during the first-year post-implants loading. The mean error at the entry point was 0.44 mm (FDW) and 0.85 (PDW), p ≤ 0.00; at implant apex, 1.03 (FDW) and 1.48 (PDW), p ≤ 0.00; the mean angular deviation, 2.12° (FDW) and 2.48° (PDW), p = 0.03 and the mean depth deviation, 0.45 mm (FDW) and 0.68 mm (PDW), p ≤ 0.00; (4) Conclusions: Despite the statistically significant differences between the groups, and in the limits of the present study, full digital workflow as well as partially digital workflow are predictable methods for accurate prosthetically driven guided implants insertion.


Sensors ◽  
2019 ◽  
Vol 19 (20) ◽  
pp. 4506 ◽  
Author(s):  
Hyungjung Kim ◽  
Woo-Kyun Jung ◽  
In-Gyu Choi ◽  
Sung-Hoon Ahn

In the new era of manufacturing with the Fourth Industrial Revolution, the smart factory is getting much attention as a solution for the factory of the future. Despite challenges in small and medium-sized enterprises (SMEs), such as short-term strategies and labor-intensive with limited resources, they have to improve productivity and stay competitive by adopting smart factory technologies. This study presents a novel monitoring approach for SMEs, KEM (keep an eye on your machine), and using a low-cost vision, such as a webcam and open-source technologies. Mainly, this idea focuses on collecting and processing operational data using cheaper and easy-to-use components. A prototype was tested with the typical 3-axis computer numerical control (CNC) milling machine. From the evaluation, availability of using a low-cost webcam and open-source technologies for monitoring of machine tools was confirmed. The results revealed that the proposed system is easy to integrate and can be conveniently applied to legacy machine tools on the shop floor without a significant change of equipment and cost barrier, which is less than $500 USD. These benefits could lead to a change of monitoring operations to reduce time in operation, energy consumption, and environmental impact for the sustainable production of SMEs.


2020 ◽  
Author(s):  
Gen Hayase ◽  
Daisuke Yoshino

High-strength macroporous monoliths can be obtained by simply mixing boehmite nanofiber aqueous acetate dispersions with methyltrimethoxysilane. On the boehmite nanofiber-polymethylsilsesquioxane monoliths, we can fabricate structures smaller than a millimeter in size by computer numerical control (CNC) milling, resulting in a machined surface that is superhydrophobic and biocompatible. Using this strategy, we fabricated a superhydrophobic multiwell plate which holds water droplets to produce 3D cell culture environments for various cell types. We expect these superhydrophobic monoliths to have future applications in 3D tissue construction.


2020 ◽  
Vol 12 (3) ◽  
Author(s):  
Chayanin Angthong ◽  
Prasit Rajbhandari

Severe damage and bone loss of the talus are problematic issues because of its unique shape, function, and characteristics. This present study’s objective is to propose the process of customized total talar prosthesis manufacturing, using three-dimensional (3D) Computer-Aided Design (CAD) with Computer Numerical Control (CNC) production along with evaluation of the results of total talar prosthesis replacement with or without ankle ligament reconstruction in patients with severe conditions of talus. The case series included five patients (mean age: 27.6 years) with severe talar loss or damage. The mean follow-up time was 17.8±8.4 months. Related complications were: i) mild subsidence in 1 patient (20%) and ii) periprosthetic fracture in another patient (20%). The mean clinical scores including VAS-FA and SF-36 were improved following surgeries. Customized total talar prosthesis appears to provide satisfactory outcomes for the treatment of severe talar loss or damage at a short-term follow-up.


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