Optimization of In-situ Transesterification Process for Biodiesel Production from High Free Fatty Acid Feedstock by Semi-continuous Column Reactor

An in-situ transesterification (in-situ TE) process can reduce the multiple steps of biodiesel production by merging vegetable oil extraction and biodiesel synthesis into a single step. However, high free fatty acid, generally found in waste feedstock, dramatically reduce both yield and quality of biodiesel. In this work the new concept of a semi-continuous column reactor was introduced to mitigate the negative effect of high free fatty acid found in spent coffee grounds (SCGs). The potassium methoxide solution, as reactive solvent, was pumped through the series of column reactors. At the beginning of process free fatty acid in SCGs was promptly extracted in form of soap as a pretreatment fraction. Then, the residual mono-, di- and triglyceride in SCGs matrix were covert to fatty acid methyl ester (FAME) biodiesel and simultaneously extracted. A liquid fraction analysis was conducted to distinguish the pretreatment fraction from biodiesel. A central composited rotatable design was applied to determine optimal process conditions of potassium methoxide concentration and solid retention time at 30°C. Under the optimal conditions, up to 88% FAME yield was observed. The residual triglyceride in defatted SCGs was less than 1.5%mass. Compared to batch reactor type, the semi-continuous column reactor used only half of the required methanol for in-situ TE by recirculating the reagent in the series of reactors. This could dramatically reduce the energy usage and environmental impact of FAME production from high free fatty acid feedstock via in-situ TE.