Performance evaluation of rubber seed oil based cutting fluid in turning mild steel

Due to the negative effects associated with the wide use of mineral oil, the desire for eco-friendly cutting fluids as alternative to mineral oil has become a global issue. In this study, rubber seed oil was used to formulate oil-in-water emulsion cutting fluid. Full factorial design was used for the formulation of the oil-in-water emulsion cutting fluid. The optimal process parameters obtained were used for the formulation of the novel cutting fluid and the cutting fluid was characterised. The characteristics of the formulated cutting fluid shows viscosity of 4.25 mm2/s, pH value of 8.3, high stability and corrosion resistant. Box-Behnken design was used for the turning operation and the performance of the rubber seed oil cutting fluid was compared with mineral oil. The input parameters were cutting speed, feed rate and depth of cut, while the responses were surface roughness and cutting temperature. Coated carbide insert was used as cutting tool. The ANOVA results show that the feed rate had the most significant effect on the surface roughness and cutting temperature followed by the cutting speed and depth of cut during the turning process. It was observed that the rubber seed oil based cutting fluid reduced surface roughness and cutting temperature by 9.79% and 1.66% respectively and therefore, it can be concluded that the rubber seed oil based cutting fluid performed better than the mineral oil in turning of mild steel.

Biodiesel Production from a Mixture of Rubber Seed Oil and Waste Oil Through the Alcoholysis Process with Catalysts Based on Vegetable Waste

The increasing types of people needs along with the times have resulted in the need for energy increasing so that the supply of energy, especially energy that cannot be renewed (unrenewable energy) is decreasing. Currently, almost 80% of the world's energy needs are met by fossil fuels. In fact, the use of fossil fuels can cause global warming. To reduce dependence on fossil fuels as an energy source, it is necessary to search for energy sources that can be used as alternative fuels that are environmentally friendly. Indonesia is an agricultural country that is overgrown with plantation crops that produce various kinds of waste such as rubber seeds which contain oil. This plant produces a lot of wasted seeds that are not useful. Therefore, researchers want to research the oil from rubber seeds to be a biodiesel product and in order to get high quality results. This study regulates several independent variables, namely the alcoholysis temperatures: 650C, 700C and 750C and the alcohol volume: 200 ml, 250 ml and 300 ml. The process is carried out by extraction using the alkolysis method. The best yield yielded 60.5%, with the best yield of biodiesel from alcoholysis obtained at a volume of 250 ml of ethanol and a temperature of 75oC with a density of 09 kg/m3 and a viscosity of 3,285 mm2/s (cSt), fulfilling the requirements of SNI 7182:2015. Based on the results of GC analysis, the main fatty acid components in the sample were at peak 1, namely saturated fatty acids in the form of palmitic acid at 44,28% and peak 4, namely unsaturated fatty acids in the form of oleic acid at 31.99%.

Rubber Seed Oil-Based UV-Curable Polyurethane Acrylate Resins for Digital Light Processing (DLP) 3D Printing

Novel UV-curable polyurethane acrylate (PUA) resins were developed from rubber seed oil (RSO). Firstly, hydroxylated rubber seed oil (HRSO) was prepared via an alcoholysis reaction of RSO with glycerol, and then HRSO was reacted with isophorone diisocyanate (IPDI) and hydroxyethyl acrylate (HEA) to produce the RSO-based PUA (RSO-PUA) oligomer. FT-IR and 1H NMR spectra collectively revealed that the obtained RSO-PUA was successfully synthesized, and the calculated C=C functionality of oligomer was 2.27 per fatty acid. Subsequently, a series of UV-curable resins were prepared and their ultimate properties, as well as UV-curing kinetics, were investigated. Notably, the UV-cured materials with 40% trimethylolpropane triacrylate (TMPTA) displayed a tensile strength of 11.7 MPa, an adhesion of 2 grade, a pencil hardness of 3H, a flexibility of 2 mm, and a glass transition temperature up to 109.4 °C. Finally, the optimal resin was used for digital light processing (DLP) 3D printing. The critical exposure energy of RSO-PUA (15.20 mJ/cm2) was lower than a commercial resin. In general, this work offered a simple method to prepare woody plant oil-based high-performance PUA resins that could be applied in the 3D printing industry.