Evaluation of the Performance and Emissions of a DI Diesel Engine Burning Biodiesel Produced from Used Frying Oil

New induction manifold designs have been developed in this work to enhance the turbulence intensity and improve the mixing quality inside diesel engine cylinders. These new designs employ a spiral-helical shape with three different helical diameters (1D, 2D, 3D; where D is the inner diameter of the manifold) and three port outlet angles: 0 deg, 30 deg, and 60 deg. The new manifolds have been manufactured using three-dimensional printing technique. Computational fluid dynamics simulations have been conducted to estimate the turbulent kinetic energy (TKE) and the induction swirl generated by these new designs. The combustion characteristics that include the maximum pressure raise rate (dP/dθ) and the peak pressure inside the cylinder have been measured for a direct injection (DI) diesel engine utilizing these new manifold designs. In addition, engine performance and emissions have also been evaluated and compared with those of the normal manifold of the engine. It was found that the new manifolds with 1D helical diameter produce a high TKE and a reasonably strong induction swirl, while the ones with 2D and 3D generate lower TKEs and higher induction swirls than those of 1D. Therefore, dP/dθ and peak pressure were the highest with manifolds 1D, in particular manifold m (D, 30). Moreover, this manifold has provided the lowest fuel consumption with the engine load by about 28% reduction in comparison with the normal manifold. For engine emissions, m (D, 30) manifold has generated the lowest CO, SO2, and smoke emissions compared with the normal and other new manifolds as well, while the NO emission was the highest with this manifold.

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Effects of the Re-Entrant Bowl Geometry on a DI Turbocharged Diesel Engine Performance and Emissions—A CFD Approach

Journal of Engineering for Gas Turbines and Power ◽

10.1115/1.4001294 ◽

2010 ◽

Vol 132 (12) ◽

Cited By ~ 24

Author(s):

S. Pasupathy Venkateswaran ◽

G. Nagarajan

Keyword(s):

Diesel Engine ◽

Direct Injection ◽

Combustion Process ◽

Engine Performance ◽

Maximum Diameter ◽

Diffusion Combustion ◽

Turbocharged Diesel Engine ◽

Performance And Emissions ◽

Di Diesel Engine ◽

Fuel Mixing

The purpose of this study is to investigate the influence of re-entrant bowl geometry on both engine performance and combustion efficiency in a direct injection (DI), turbocharged diesel engine for heavy-duty applications. The piston bowl design is one of the most important factors that affect the air–fuel mixing and the subsequent combustion and pollutant formation processes in a DI diesel engine. The bowl geometry and dimensions, such as the pip region, bowl lip area, and toroidal radius, are all known to have an effect on the in-cylinder mixing and combustion processes. Based on the idea of enhancing diffusion combustion at the later stage of the combustion period, three different bowl geometries, namely, bowl 1 (baseline), bowl 2, and bowl 3 were selected and investigated. All the other relevant parameters, namely, compression ratio, maximum diameter of the bowl, squish clearance and injection rate were kept constant. A commercial CFD code STAR-CD was used to model the in-cylinder flows and combustion process, and experimental results of the baseline bowl were used to validate the numerical model. The simulation results show that, bowl 3 enhance the turbulence and hence results in better air-fuel mixing among all three bowls in a DI diesel engine. As a result, the indicated specific fuel consumption and soot emission reduced although the NOx emission is increased owing to better mixing and a faster combustion process. Globally, since the reduction in soot is larger (−46% as regards baseline) than the increase in NOx (+15% as regards baseline), it can be concluded that bowl 3 is the best trade-off between performance and emissions.

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