scholarly journals Materials Reliability Program Resistance to Primary Water Stress Corrosion Cracking of Alloys 690, 52, and 152 in Pressurized Water Reactors (MRP-111)

2004 ◽  
Author(s):  
H. Xu ◽  
S. Fyfitch ◽  
P. Scott ◽  
M. Foucault ◽  
R. Kilian ◽  
...  
Keyword(s):  
Water Stress ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Corrosion Cracking ◽  
Pressurized Water Reactors ◽  
Pressurized Water ◽  
Primary Water ◽  
Water Reactors

Benchmarking Study on Probabilistic Fracture Mechanics Analysis Codes xLPR and PASCAL-SP Considering Primary Water Stress Corrosion Cracking

2021 ◽  
Author(s):  
Akihiro Mano ◽  
Jinya Katsuyama ◽  
Yinsheng Li
Keyword(s):  
Water Stress ◽  
Fracture Mechanics ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Structural Integrity ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Probabilistic Fracture Mechanics ◽  
Primary Water ◽  
Failure Probabilities

Abstract Probabilistic fracture mechanics (PFM) is expected as a more rational methodology for the structural integrity assessments of nuclear power components because it can consider the inherent probabilistic distributions of various influencing factors and quantitatively evaluate the failure probabilities of the components. The Japan Atomic Energy Agency (JAEA) has developed a PFM analysis code, PASCAL-SP, to evaluate the failure probabilities of piping caused by aging degradation mechanisms, such as fatigue and stress corrosion cracking in the environments of both pressurized water and boiling water reactors. To improve confidence in the analysis results obtained from PASCAL-SP, a benchmarking study was conducted together with the PFM analysis code, xLPR, which was developed jointly by the U.S. Nuclear Regulatory Commission (NRC) and the Electric Power Research Institute. The benchmarking study was composed of deterministic and probabilistic analyses related to primary water stress corrosion cracking in a dissimilar metal weld joint in a pressurized water reactor surge line. The analyses were conducted independently by NRC staff and JAEA using their own codes and under common analysis conditions. In the present paper, the analysis conditions for the deterministic and probabilistic analyses are described in detail, and the analysis results obtained from the xLPR and PASCAL-SP codes are presented. It was confirmed that the analysis results obtained from the two codes were in good agreement.

Effects of Dissolved Hydrogen on the Primary Water Stress Corrosion Cracking Behavior of Alloy 600 at 325 °C

2004 ◽  
Vol 261-263 ◽  
pp. 943-948 ◽  
Author(s):  
Q.J. Peng ◽  
Tetsuo Shoji
Keyword(s):  
Water Stress ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Corrosion Cracking ◽  
Experimental Results ◽  
Alloy 600 ◽  
Pressurized Water ◽  
Cracking Behavior ◽  
Primary Water ◽  
Dissolved Hydrogen

Primary water stress corrosion cracking (PWSCC) of Alloy 600 has been a great concern to the nuclear power industry. Reliable PWSCC growth rate data, especially at temperatures in the range of 290-330°C, of the alloy are required in order to evaluate the lifetime of power plant components. In this study, three tests were carried out in simulated pressurized water reactor (PWR) primary water at 325°C at different dissolved hydrogen (DH) concentrations using standard one-inch compact tension (1T-CT) specimens. The initiation and growth of cracks as well as insights into the different PWSCC mechanisms proposed in the literature were discussed. The experimental results show that the detrimental effects of hydrogen on crack initiation and growth reached a maximum at a certain level of DH in water. The experimental results were explained in terms of changes in the stability of the surface oxide films under different DH levels. The experimental results also support the assumption that hydrogen absorption as a result of cathodic reactions within the metal plays a fundamental role in PWSCC.

Stress Corrosion Cracking of Nickel Weld Metals in PWR Primary Water

2013 ◽  
Author(s):  
Ru Xiong ◽  
Yuxiang Zhao ◽  
Guiliang Liu
Keyword(s):  
Residual Stresses ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Cold Work ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Weld Metals ◽  
Surface Residual Stresses ◽  
Primary Water ◽  
Water Reactors

This discussion reviews the occurrence of stress corrosion cracking (SCC) of Alloys 182 and 82 weld metals in primary water of pressurized water reactors (PWR) from both operating plants and laboratory experiments. Results from in-service experience show that more than 340 Alloy 182/82 welds have sustained SCC, and Alloy 182 with lower Cr have more failures than Alloy 82. Most of these cases have been attributed to the presence of high residual stresses produced during the manufacture aside from the inherent tendency for Alloy 182/82 to sustain SCC. The affected welds were not subjected to a stress relief heat treatment with adjacent low alloy steel components. Results from laboratory studies indicate that time-to-cracking of Alloy 82 (with Cr up to 18%–22%) was a factor of 4 to 10 longer than that for Alloy 182. SCC depends strongly on surface conditions, surface residual stresses and surface cold work, which are consistent with the results of in-service failures. Improvements in the resistance of advanced weld metals, Alloys 152 and 52, to SCC are discussed.

An Analytical Evaluation of the Full Structural Weld Overlay as a Stress Improving Mitigation Strategy to Prevent Primary Water Stress Corrosion Cracking in Pressurized Water Reactor Piping

2009 ◽  
Author(s):  
L. F. Fredette ◽  
Paul M. Scott ◽  
F. W. Brust ◽  
A. Csontos
Keyword(s):  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Weld Overlay ◽  
Dissimilar Metal ◽  
Before And After ◽  
Primary Water ◽  
Water Reactors ◽  
Metal Weld

Full Structural Weld Overlay (FSWOL) has been used successfully to mitigate intergranular stress corrosion cracking in boiling water reactor (BWR) welded stainless steel piping for many years. The FSWOL technique adds structural reinforcement, can add crack resistant material, and can create compressive residual stresses at the inside surface of the welded joint which reduces the possibility of further stress corrosion cracking. Recently, the FSWOL has been applied as a preemptive measure to prevent primary water stress corrosion cracking (PWSCC) in pressurized water reactors (PWR) on susceptible welded pipes with dissimilar metal welds common to PWR primary cooling piping. This study uses finite element models to evaluate the likely residual and operating stress profiles remaining after FSWOL for typical dissimilar metal weld configurations, some of which are approved for leak-before-break (LBB) applications in pressurized water reactors. Circumferential cracks were modeled in the dissimilar metal weld area and forced to grow in order to evaluate their crack opening displacements and stress intensity factors vs. depth before and after weld overlay and before and after application of operating pressure and temperature.

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