scholarly journals A Laser Spark Plug Ignition System for a Stationary Lean-Burn Natural Gas Reciprocating Engine

2007 ◽  
Author(s):  
D. L. McIntyre
Author(s):  
Hongxun Gao ◽  
Ron Matthews ◽  
Sreepati Hari ◽  
Matt Hall

Ignition of extremely lean mixtures is a very challenging problem, especially for the low speed, high load conditions of large-bore natural gas engines. This paper presents initial results from testing a high energy ignition system, the railplug, which can assure ignition of very lean mixtures by means of its high energy deposition and high velocity jet of the plasma. Comparisons of natural gas engine tests using both a spark plug and a railplug are presented and discussed in this paper. The preliminary engine test show that the lean stability limit (LSL) can be extended from an equivalence ratio, φ, of ∼0.63 using a spark plug down to 0.56 using a railplug. The tests show that the railplug is very promising ignition system for lean burn natural gas engines and potentially for other engines that operate with very dilute mixtures. The ignition characteristics of different railplug geometric and circuit designs are also discussed.


Author(s):  
Dustin L. McIntyre ◽  
Steven D. Woodruff ◽  
John S. Ontko

An end pumped passively Q-switched laser igniter was developed to meet the ignition system needs of large bore lean burn stationary natural gas engines. The laser spark plug used an optical fiber coupled diode pump source to axially pump a passively Q-switched Nd:YAG laser and transmit the laser pulse through a custom designed lens. The optical fiber coupled pump source permits the excitation energy to be transmitted to the spark plug at relatively low optical power, less than 250 watts. The Q-switched laser then generates as much as 8 millijoules of light in 2.5 nanoseconds which is focused through an asymmetric biconvex lens to create a laser spark from a focused intensity of approximately 225 GW/cm2. A single cylinder engine fueled with either natural gas only or hydrogen augmented natural gas was operated with the laser spark plug for approximately 10 hours in tests spanning 4 days. The tests were conducted with fixed engine speed, fixed boost pressure, no exhaust gas recirculation, and laser spark timing advance set at maximum brake torque timing. Engine operational and emissions data were collected and analyzed.


Author(s):  
Dustin L. McIntyre ◽  
Steven D. Woodruff ◽  
Michael H. McMillian ◽  
Steven W. Richardson ◽  
Mridul Gautam

To meet the ignition system needs of large bore lean burn stationary natural gas engines a laser diode side pumped passively Q-switched laser igniter was developed and used to ignite lean mixtures in a single cylinder research engine. The laser design was produced from previous work. The in-cylinder conditions and exhaust emissions produced by the miniaturized laser were compared to that produced by a laboratory scale commercial laser system used in prior engine testing. The miniaturized laser design as well as the combustion and emissions data for both laser systems was compared and discussed. It was determined that the two laser systems produced virtually identical combustion and emissions data.


Author(s):  
Dustin L. McIntyre ◽  
Steven D. Woodruff ◽  
John S. Ontko

An end pumped passively Q-switched laser igniter was developed to meet the ignition system needs of large bore lean burn stationary natural gas engines. The laser spark plug used an optical fiber coupled diode pump source to axially pump a passively Q-switched Nd:YAG laser and transmit the laser pulse through a custom designed lens. The optical fiber coupled pump source permits the excitation energy to be transmitted to the spark plug at relatively low optical power, less than 250 W. The Q-switched laser then generates as much as 8 mJ of light in 2.5 ns, which is focused through an asymmetric biconvex lens to create a laser spark from a focused intensity of approximately 225 GW/cm2. A single cylinder engine fueled with either natural gas only or hydrogen augmented natural gas was operated with the laser spark plug for approximately 10 h in tests spanning 4 days. The tests were conducted with fixed engine speed, fixed boost pressure, no exhaust gas recirculation, and laser spark timing advance set at maximum brake torque timing. Engine operational and emissions data were collected and analyzed.


Author(s):  
A. K. Chan ◽  
S. H. Waters

An ignition system that is based on the alternating (AC) rather than the traditional direct (DC) current in the spark plug discharge has been developed at the Caterpillar Technical Center. This system can generate a long duration discharge with controllable power. It is believed that such an ignition system can provide both a leaner operating limit and a longer spark plug life than a traditional DC system due to the long discharge duration and the low discharge power. The AC ignition system has successfully been tested on a Caterpillar single cylinder G3500 natural gas engine to determine the effects on the engine performance, combustion characteristics and emissions. The test results indicate that while the AC ignition system has only a small impact on engine performance (with respect to a traditional DC system), it does extend the lean limit with lower NOx emissions. Evidences also show the potential of reduce spark plug electrode erosions from the low breakdown and sustaining discharge powers from the AC ignition system. This paper summarizes the prototype design and engine demonstration results of the AC ignition system.


Author(s):  
David L. Ahrens ◽  
Azer P. Yalin ◽  
Daniel B. Olsen ◽  
Gi-Heon Kim

Using a laser, as opposed to a conventional (electrical) spark plug, to create a combustion initiating spark is potentially advantageous for several reasons: flexibility in choosing and optimizing the spark location, in particular to move the spark away from solid heat sinks; production of a more robust spark containing more energy; and obviation of electrode erosion problems. These advantages may lead to an extension of the lean limit, an increase in engine thermal efficiency, and the concomitant benefits of reduced pollutant emissions. This paper presents the design of a laser ignition system appropriate for a large bore natural gas engine. Design considerations include: optimization of spark location, design of beam delivery system and optical plug, and mitigation of vibration and thermal effects. Engine test results will be presented in the second paper of this two-paper series.


Author(s):  
Forrest Pommier ◽  
David Lepley ◽  
Greg Beshouri ◽  
Timothy Jacobs

Abstract The natural gas industry has seen a considerable increase in production recently as the world seeks out new sources of economical, reliable, and more environmentally friendly energy. Moving this natural gas requires a complex network of pipelines and compressors, including reciprocating engines, to keep the gas moving. Many of these engines were designed more than 40 years ago and must be retrofit with modern technologies to improve their performance while simultaneously reducing the harmful emissions that they produce. In this study a directed energy ignition system is tested on a two-stroke, single cylinder, natural gas-fired engine. Stability and emissions will be observed throughout a range of spark waveforms for a single speed and load that enables the most fuel-lean operation of the engine. Improving the combustion process of the legacy pipeline engines is a substantial area of opportunity for reducing emissions output. One means of doing so is by improving an engines ability to operate at leaner conditions. To accomplish this, an ignition system needs to be able to send more energy to the spark plug in a controlled manner than a tradition capacitive-discharge ignition system. Controlling the energy is accomplished by optimizing the structure of the waveform or “profile” for each engine design. With this particular directed energy ignition system, spark profiles are able to be configured by changing the duration and amount of current sent to the spark plug. This study investigates a single operating speed and load for 9 different spark energy configurations. Engine operation at these test conditions will allow for emissions and engine performance data, using directed energy, to be analyzed in contrast to capacitive-discharge ignition.


Author(s):  
R. L. Evans

Two different methods to improve the thermal efficiency and reduce the emissions from lean-burn natural gas fuelled engines have been developed, and are described in this paper. One method used a “squish-jet” combustion chamber designed specifically to enhance turbulence generation, while the second method provided a partially stratified-charge mixture near the spark plug in order to enhance the ignition of lean mixtures of natural gas and air. The squish-jet combustion chamber was found to reduce Bsfc by up to 4.8% in a Ricardo Hydra engine, while the NOx – efficiency tradeoff was greatly improved in a Cummins L-10 engine. The partially stratified-charge combustion system extended the lean limit of operation in the Ricardo Hydra by some 10%, resulting in a 64% reduction in NOx emissions at the lean limit of operation. Both techniques were also shown to be effective in increasing the stability of combustion, thereby reducing cyclic variations in cylinder pressure.


Author(s):  
Bipin Bihari ◽  
Munidhar S. Biruduganti ◽  
Roberto Torelli ◽  
Dan Singleton

Lean-burn combustion dominates the current reciprocating engine R&D efforts due to its inherent benefits of high BTE and low emissions. The ever-increasing push for high power densities necessitates high boost pressures. Therefore, the reliability and durability of ignition systems face greater challenges. In this study, four ignition systems, namely, stock Capacitive discharge ignition (CDI), Laser ignition, Flame jet ignition (FJI), and Nano-pulse delivery (NPD) ignition were tested using a single cylinder natural gas engine. Engine performance and emissions characteristics are presented highlighting the benefits and limitations of respective ignition systems. Optical tools enabled delving into the ignition delay period and assisted with some characterization of the spark and its impact on subsequent processes. It is evident that advanced ignition systems such as Lasers, Flame-jets and Nano-pulse delivery enable extension of the lean ignition limits of fuel/air mixtures compared to base CDI system.


Author(s):  
Michael H. McMillian ◽  
Steven D. Woodruff ◽  
Steven W. Richardson ◽  
Dustin L. McIntyre

Evermore demanding market and legislative pressures require stationary lean-burn natural gas engines to operate at higher efficiencies and reduced levels of emissions. Higher in-cylinder pressures and leaner air/fuel ratios are required in order to meet these demands. Contemporary ignition systems, more specifically spark plug performance and durability, suffer as a result of the increase in spark energy required to maintain suitable engine operation under these conditions. This paper presents a discussion of the need for an improved ignition source for advanced stationary natural gas engines and introduces laser spark ignition as a potential solution to that need. Recent laser spark ignition engine testing with natural gas fuel including NOx mapping is discussed. A prototype laser system in constructed and tested and the results are discussed and solutions provided for improving the laser system output pulse energy and pulse characteristics.


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