scholarly journals Development of Anti-clogging Immersion Nozzle (AI Nozzle) Technology for Continuous Casting of Steel

Materia Japan ◽  
2011 ◽  
Vol 50 (1) ◽  
pp. 27-29 ◽  
Author(s):  
Yuichi Tsukaguchi ◽  
Toru Kato ◽  
Shinsuke Watanabe ◽  
Shintaro Ooga ◽  
Toshihiro Tanaka
2021 ◽  
pp. 10-15
Author(s):  
A. Yu. Tretyak ◽  
Qiang Wang ◽  
Chun-Lei Wu ◽  
E. I. Shifrin

Continuous casting of steel has many ways to control the quality of the billets. The possibilities offered by electromagnetic stirring are far superior to physical eff ects, but combining these two quality control methods can be extremely effective. Research have shown the possibility of a qualitative effect on the flow of the liquid in the mold with implementation of electromagnetic stirring technology and the “skirt” is used in the form of a “shelf” on the nozzle, which is immersed in the mold. In addition, implementation of this shelf increase the possibilities of using direct-flow nozzles with the slope of the inner wall, where in each case it gives advantages, both with an expanding channel, and with a narrowing one. The design of the shelf also does not affect the implementation of electromagnetic stirring in the process of continuous casting, since it is below the level of the mold meniscus and above the level of the effect of the electromagnetic stirrer in the mold. The results of the research show that when using a “shelf” in the middle of the immersion nozzle depth, the casting process is accompanied by the control of most of the flows that are created when the jet enters into the mold and effect of EMS. It also affects the formation of vertex on the meniscus. And the implementation of a “shelf” at the outlet of the submersible nozzle completely changes the nature of the flow of the incoming jet.


2017 ◽  
Vol 4 (6) ◽  
pp. 170062 ◽  
Author(s):  
M. Vynnycky ◽  
S. Saleem ◽  
K. M. Devine ◽  
B. J. Florio ◽  
S. L. Mitchell ◽  
...  

Asymptotic methods are employed to revisit an earlier model for oscillation-mark formation in the continuous casting of steel. A systematic non-dimensionalization of the governing equations, which was not carried out previously, leads to a model with 12 dimensionless parameters. Analysis is provided in the same parameter regime as for the earlier model, and surprisingly simple analytical solutions are found for the oscillation-mark profiles; these are found to agree reasonably well with the numerical solution in the earlier model and very well with fold-type oscillation marks that have been obtained in more recent experimental work. The benefits of this approach, when compared with time-consuming numerical simulations, are discussed in the context of auxiliary models for macrosegregation and thermomechanical stresses and strains.


2011 ◽  
Vol 295-297 ◽  
pp. 1284-1288 ◽  
Author(s):  
De Wei Li ◽  
Zhi Jian Su ◽  
Li Wei Sun ◽  
Katsukiyo Marukawa ◽  
Ji Cheng He

Swirling flow in an immersion nozzle is effective on improving quality of casting block and casting speed in continuous casting process of steel. However, a refractory swirl blade installed in the nozzle is liable to cause clogging, which limit the application of the process. In this study a new process is proposed, that is a rotating electromagnetic field is set up around an immersion nozzle to induce a swirling flow in it by Lorentz force. New types of swirling flow electromagnetic generator are proposed and the effects of the structure of the generator, the coil current intensity and frequency on the magnetic field and on the flow field in the immersion nozzle are numerically analyzed.


2005 ◽  
Vol 36 (3) ◽  
pp. 355-371 ◽  
Author(s):  
A. Badri ◽  
T. T. Natarajan ◽  
C. C. Snyder ◽  
K. D. Powers ◽  
F. J. Mannion ◽  
...  

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