scholarly journals An Investigation into the Effective Heat Transfer Coefficient in the Casting of Aluminum in a Green-Sand Mold

2009 ◽  
Vol 50 (6) ◽  
pp. 1396-1403 ◽  
Author(s):  
Hsien-Chi Sun ◽  
Long-Sun Chao
Author(s):  
Wei Sun ◽  
Yuhong Zhou ◽  
Xinxin Fan ◽  
Tianqing Liu

It is still in suspense for the effects of slip velocity and structural parameters on the heat transfer on a super-hydrophobic surface. It is thus necessary to study it in both theory and experiments. In this paper, the convective heat transfer with constant heat flux condition inside a circular microchannel was investigated. The velocity and temperature profiles when slip velocity exists were derived firstly, and then the heat transfer coefficient and Nusselt number were obtained. Furthermore, an effective conduction model for the super-hydrophobic surface with different structural parameters was proposed and the thermal resistance of the surface with trapped air was calculated. Finally, the effective heat transfer coefficient of super-hydrophobic surface was found with the integration of heat transfer coefficient and surface thermal resistance. The calculation results show that 1) the slip of fluid on a super-hydrophobic surface makes the temperature profile inside the channel more uniform, and the heat transfer coefficient or Nusselt number increased, 1.8 times higher maximally under constant heat flux condition; 2) the thermal resistance of super-hydrophobic surface increases with trapped air volume; 3) the effective heat transfer coefficient on super-hydrophobic surface declines seriously with trapped air volume, especially with the trapped air area; 4) there exists a critical thickness for the trapped air on a super-hydrophobic surface with given surface structural parameters, under which the effective heat transfer coefficient is not less than that on normal surfaces without slip. Therefore, it is necessary to consider the structural parameters of super-hydrophobic surfaces, such as rib height and distance between ribs, so that the heat transfer on the super-hydrophobic surface will not be impacted by the trapped air.


2006 ◽  
Vol 129 (4) ◽  
pp. 595-600 ◽  
Author(s):  
Hsien-Chi Sun ◽  
Long-Sun Chao

During the casting process of green sand mold, air gaps will form between the metal and sand mold. The air gaps will make it difficult to analyze the heat transfer at the mold/metal interface. Generally, an interfacial heat transfer coefficient is employed to evaluate the heat flux transferred across the air gaps. Though the interfacial heat transfer coefficient is highly important, its value is not easily obtained by using the direct experimental or theoretical method. With temperature-measured data, some inverse methods can be used to predict the coefficient. However, the latent heat released and undercooling during the solidification of the molten metal and the moisture of the green sand mold complicate the associated temperature calculations. To overcome this difficulty, a lump capacitance method is proposed in this study to calculate the interfacial heat transfer coefficient for the casting process in green sand mold. Thermalcouples are utilized to measure the temperatures of sand mold and metal. The geometry of casting is cylindrical and the castings are A356 alloy and Sn-20 wt. % Pb alloy. With the predicted interfacial coefficients, the temperature field of the metal was solved numerically. Based on the solidification time, the numerical results are in good agreement with the experimental ones. This verified the feasibility of the proposed method and it can be applied in the future study or design of a casting process.


2011 ◽  
Vol 133 (10) ◽  
Author(s):  
Youngsuk Nam ◽  
Stephen Sharratt ◽  
Gilhwan Cha ◽  
Y. Sungtaek Ju

Micro heat pipes incorporating advanced wicks are promising for the thermal management of power electronics. We report the heat transfer performance of superhydrophilic Cu micropost wicks fabricated on thin silicon substrates using electrochemical deposition and controlled chemical oxidation. For a fixed post diameter, the interpost spacing and hence solid fraction is found to be a main design factor affecting the effective heat transfer coefficient and critical heat flux. The effective heat transfer coefficient >10 W/cm2 K and the critical heat flux >500 W/cm2 over 2 mm × 2 mm heating areas are demonstrated. Copper oxide nanostructures formed on the micropost surfaces significantly enhance the critical heat flux without compromising the effective heat transfer coefficient. An approximate numerical model is developed to help interpret the experimental data. A surface energy minimization algorithm is used to predict the static equilibrium shape of a liquid meniscus, which is then imported into a finite element model to predict the effective heat transfer coefficient. The advanced wick structures and experimental and modeling approaches developed in this work will help develop thin and lightweight thermal management solutions for high-power-density semiconductor devices.


Sign in / Sign up

Export Citation Format

Share Document