scholarly journals The Development of A Reliability Evaluation Application for Power Plant Steam Turbine Vibrations to Predict Its Failure

2021 ◽  
Vol 9 (2) ◽  
pp. 268-282
Author(s):  
Moch. Faqih ◽  
Nu Rhahida Arini ◽  
Hendrik Elvian Gayuh Prasetya
Keyword(s):  
Power Plant ◽  
Steam Turbine ◽  
Natural Frequency ◽  
Quantitative Methods ◽  
Proper Time ◽  
Thermal Power ◽  
Control Valve ◽  
Labyrinth Seals ◽  
Qualitative And Quantitative Methods ◽  
Critical Components

A steam turbine is the most critical component in a thermal power plant. Due to its crucial function, it should be maintained to be able to operate without failure. This paper aims to develop an application that can be used to analyze the reliability and synchronization of vibrations in a single evaluation through the application. The application is helpful to decide the proper time the maintenance should be performed in order to provide a better maintenance strategy. In this paper, the application was used to make an ease in evaluating the reliability and vibration of a 670 MW power plant steam turbine. The reliability was analyzed by qualitative and quantitative methods. The vibration evaluation using Fast Fourier Transform (FFT) was done by diagnosing the failure symptoms from vibration spectrum. The analysis of synchronization of vibrations conducted by comparing the vibration frequency and the natural frequency of the system which can be calculated easily using the application. The algorithm program of both evaluations was built using GNU Octave software to make a friendly user interface. From the evaluation result, the most critical components of the steam turbine are coupling, labyrinth seals, bearing, diaphragm, turbine control valve, and turbine stop valve. The maintenance interval based on the expected reliability of 90% produces the highest reliability improvement. Based on the vibration analysis, there is no failure symptoms detected in the turbine bearings. Furthermore, the dominant frequencies of vibration are distant from the natural frequency. Therefore, the steam turbine condition is acceptable to operate.

THE LIFE ASSESSMENT OF STEAM TURBINE ROTORS FOR FOSSIL POWER PLANTS

2006 ◽  
Vol 20 (25n27) ◽  
pp. 4371-4376
Author(s):  
SUNGHO CHANG ◽  
GEEWOOK SONG ◽  
BUMSHIN KIM ◽  
JUNGSEB HYUN ◽  
JEONGSOO HA
Keyword(s):  
Power Plant ◽  
Steam Turbine ◽  
Rotational Speed ◽  
Power Plants ◽  
Thermal Power ◽  
Creep Damage ◽  
Life Assessment ◽  
Life Extension ◽  
Start Up ◽  
Operational Life

The operational mode of thermal power plants has been changed from base load to duty cycle. From the changeover, fossil power plants cannot avoid frequent thermal transient states, for example, start up and stop, which results in thermal fatigue damage at the heavy section components. The rotor is the highest capital cost component in a steam turbine and requires long outage for replacing with a new one. For an optimized power plant operational life, inspection management of the rotor is necessary. It is known in general that the start-up and shutdown operations greatly affect the steam turbine life. The start-up operational condition is especially severe because of the rapid temperature and rotational speed increase, which causes damage and reduction of life of the main components life of the steam turbine. The start-up stress of a rotor which is directly related to life is composed of thermal and rotational stresses. The thermal stress is due to the variation of steam flow temperature and rotational stress is due to the rotational speed of the turbine. In this paper, the analysis method for the start-up stress of a rotor is proposed, which considers simultaneously temperature and rotational speed transition, and includes a case study regarding a 500MW fossil power plant steam turbine rotor. Also, the method of quantitative damage estimation for fatigue-creep damage to operational conditions, is described. The method can be applied to find weak points for fatigue-creep damage. Using the method, total life consumption can be obtained, and can be also be used for determining future operational modes and life extension of old fossil power units.

Repowering: An Option for Refurbishment of Old Thermal Power Plants in Latin-American Countries

2010 ◽  
Author(s):  
Washington Orlando Irrazabal Bohorquez ◽  
Joa˜o Roberto Barbosa ◽  
Luiz Augusto Horta Nogueira ◽  
Electo E. Silva Lora
Keyword(s):  
Power Plant ◽  
Natural Gas ◽  
Steam Turbine ◽  
Gas Turbine ◽  
Power Plants ◽  
Thermal Power ◽  
Rankine Cycle ◽  
Combined Cycle ◽  
Fuel Oil ◽  
Thermal Power Plants

The operational rules for the electricity markets in Latin America are changing at the same time that the electricity power plants are being subjected to stronger environmental restrictions, fierce competition and free market rules. This is forcing the conventional power plants owners to evaluate the operation of their power plants. Those thermal power plants were built between the 1960’s and the 1990’s. They are old and inefficient, therefore generating expensive electricity and polluting the environment. This study presents the repowering of thermal power plants based on the analysis of three basic concepts: the thermal configuration of the different technological solutions, the costs of the generated electricity and the environmental impact produced by the decrease of the pollutants generated during the electricity production. The case study for the present paper is an Ecuadorian 73 MWe power output steam power plant erected at the end of the 1970’s and has been operating continuously for over 30 years. Six repowering options are studied, focusing the increase of the installed capacity and thermal efficiency on the baseline case. Numerical simulations the seven thermal power plants are evaluated as follows: A. Modified Rankine cycle (73 MWe) with superheating and regeneration, one conventional boiler burning fuel oil and one old steam turbine. B. Fully-fired combined cycle (240 MWe) with two gas turbines burning natural gas, one recuperative boiler and one old steam turbine. C. Fully-fired combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. D. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. The gas turbine has water injection in the combustion chamber. E. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners and one old steam turbine. The gas turbine has steam injection in the combustion chamber. F. Hybrid combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners, one old steam boiler burning natural gas and one old steam turbine. G. Hybrid combined cycle (235 MWe) with one gas turbine burning diesel fuel, one recuperative boiler with supplementary burners, one old steam boiler burning fuel oil and one old steam turbine. All the repowering models show higher efficiency when compared with the Rankine cycle [2, 5]. The thermal cycle efficiency is improved from 28% to 50%. The generated electricity costs are reduced to about 50% when the old power plant is converted to a combined cycle one. When a Rankine cycle power plant burning fuel oil is modified to combined cycle burning natural gas, the CO2 specific emissions by kWh are reduced by about 40%. It is concluded that upgrading older thermal power plants is often a cost-effective method for increasing the power output, improving efficiency and reducing emissions [2, 7].

Energy Efficiency Evaluation for Steam Turbine and Auxiliary System

2014 ◽  
Vol 472 ◽  
pp. 1017-1021
Author(s):  
Yu Bo Wang ◽  
Jing Liu ◽  
Ping Zhu ◽  
Cheng Bing He
Keyword(s):  
Energy Efficiency ◽  
Power Plant ◽  
Steam Turbine ◽  
Evaluation System ◽  
Thermal Power ◽  
Evaluation Process ◽  
Power Industry ◽  
Auxiliary System ◽  
Efficiency Evaluation ◽  
Energy Efficiency Evaluation

Thermal power industry in China is facing energyshortage , but now there is a lack of a comprehensive energy efficiency evaluation system to promote the energy efficiency ,The energy efficiency evaluation for steam turbine and auxiliary system fills this gap. On account of the fuzziness and randomness of the evaluation process, we propose the AHM-F combination evaluation method.It not only evaluted the energy efficiency level of the steam turbine and auxiliary system,but also point out the direction for further improving of energy efficiency level. The scientificalness and effectiveness of the proposed method is verfied by the example analysis of the 600MW unit in a power plant.

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