Pengaruh Teknik Tempa Lipat Terhadap Perubahan Sifat Mekanik Material AISI O1 Pada Pembuatan Pisau Tanto

2021 ◽  
Vol 1 (1) ◽  
pp. 51
Author(s):  
Alfan Ekajati Latief ◽  
Syahril Sayuti ◽  
Rakean Wide Windujati
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Treatment Process ◽  
Lath Martensite ◽  
High Carbon Steel ◽  
Medium Carbon Steel ◽  
Raw Material ◽  
High Carbon ◽  
Micro Structure ◽  
Medium Carbon

 ABSTRAKTanto merupakan senjata tajam yang berasal dari Jepang dan merupakan senjata kedua bagi para Samurai di Jepang. Tanto biasa terbuat dari baja karbon menengah hingga baja karbon tinggi yang. Material baja yang digunakan untuk pembuatan Tanto dalam penelitian ini adalah baja AISI seri O1 karena memiliki karakteristik sifat mampu bentuk yang baik serat dapat dikuatkan melalui proses heat treatment. Material baja ini dibuat dengan proses tempa lipat  dengan variasi tempa empat lipatan dan satu lipatan. Pembuatan Tanto dan spesimen uji dilakukan dengan proses tempa lipat secara konvensional menggunakan tungku arang, dengan temperatur tempa rata-rata yaitu ±1200oC, kemudian dilanjutkan dengan quenching pada temperatur ± 850oC, serta tempering pada temperatur ±250oC. Penelitian ditujukan untuk mengetahui pengaruh dari proses tempa empat lipatan dan tempa satu lipatan terhadap sifat mekanik, yaitu kekerasan dan kekuatan impak serta untuk melihat perubahan pada struktur mikro. Hasil pengujian menunjukkan bahwa nilai kekerasan paling tinggi sebesar41HRC yang dimiliki oleh pada raw material, ,sedangkan nilai impak paling tinggi sebesar 224,02 Joule/cm² ayng dicapai oleh material dengan proses tempa empat lipatan, Fasa akhir yang ditemukan pada baja tempa empat lipatan adalah  bainit dan martensit, sementara  perlit dan ferit ditemukan  pada baja satu lipatan, dan lath martensit ditemukan pada pada raw material  Kata kunci: Pisau Tanto, Tempa lipat ,Quenching, Tempering, Uji Impak  ABSTRACT Tanto is a sharp weapon originating  from Japan and is the second weapon for Samurai in Japan. Tanto is usually made of medium carbon steel to high carbon steel. The material which is used in this research is AISI O1 series steel because of its high ability to be formed and also can be made tough through a heat treatment process. This steel is made by folding forge process, with variation in number of folding, which is 4 folds and 1 fold. The making of Tanto and test specimens was carried out by conventional fold forging processes by using a charcoal furnace, with an average forging temperature at ± 1200oC, continue with quenching at ± 850oC, and tempering at ± 250oC. The research is carried out in order to determine the effect of the four-folds forging and one-fold forging to the mechanical behavior, which are hardness and impact strength,  and also to see change in its micro structure. The test that have been carried out shows that the highest hardness value of 41 HRC owned by raw material, while the highest impact value of 224.02 Joules / cm² obtained by material with four layer forging process. Final phases that found in the four-fold forged steel are bainite and martensite, pearlite and ferrite found in one-fold forged steel. and lath martensite in found in the raw material. Keywords: Tanto Knife, Folding Forging, Quenching, Tempering, Testing, Impact Tests

scholarly journals Effect of Deformation on Microstructure and Mechanical Properties of Medium Carbon Steel During Heat Treatment Process

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Yan Peng ◽  
Caiyi Liu ◽  
Ningning Wang
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Carbon Steel ◽  
Heating Temperature ◽  
Lath Martensite ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Experimental Steel ◽  
Microstructure And Mechanical Properties ◽  
Strength And Plasticity

AbstractThe current research of the Q-P and Q-P-T process has been focused on controlling the heating temperature and holding time, or adding alloy elements into the steel to induce precipitation strengthening and improve the strength and plasticity of the steel. In this article, based on a quenching-partitioning-tempering (Q-P-T) process combined with a hot deformation technology, a deforming-quenching-partitioning-tempering (D-Q-P-T) process was applied to medium carbon steel. The effect of the heat treatment parameters on the microstructure and mechanical properties of experimental steel under deformation was studied. Through use of a scanning electron microscope (SEM), transmission electron microscopy (TEM) and tensile tests, the optimal heat treatment conditions for realizing high strength and plasticity that meet the safety requirements were obtained. The mechanism for the D-Q-P-T process to improve the strength and plasticity of experimental steel was discussed. A multiphase composite structure of lath martensite and retained austenite was obtained. Compared with the Q-P-T process, use of the D-Q-P-T process can increase the strength of steel by 57.77 MPa and the elongation by 5%. This study proposes a method to improve the strength and plasticity of steel.

Investigation of Three-Dimensional Geometry of Butterfly Martensite and Analysis of Relationship between Hardness of Lath/Butterfly Two-Phase Martensite and its Grain Thickness in Medium-Carbon Steel

2021 ◽  
Vol 1016 ◽  
pp. 1039-1044
Author(s):  
Takayoshi Niho ◽  
Keisuke Nagato ◽  
Masayuki Nakao
Keyword(s):  
Carbon Steel ◽  
Ion Beam ◽  
Lath Martensite ◽  
High Carbon Steel ◽  
Three Dimensional ◽  
Medium Carbon Steel ◽  
Thin Plates ◽  
Low Carbon ◽  
Two Phase ◽  
Medium Carbon

Medium-carbon steel with approximately 0.6 wt% carbon is widely used for mechanical applications, because the martensite contained in it is harder than that of low-carbon and high-carbon steel. The microstructure of steel martensite varies depending on the carbon content, and the microstructure of medium-carbon steel martensite are a mixture of lath martensite (LM) and butterfly martensite (BM). The geometry of LM grains are thin plates having thicknesses of 0.2–0.5 μm. As for BM, some researches demonstrated that the region of martensite spreads in the depth direction of the observation surface. However, the three-dimensional geometry of BM grains remains unclear. Through cross-sectional observation using focused ion beam (FIB), the present study demonstrates that one BM grain is formed via collision of two plates. Previous research shows that the hardness of LM is inversely correlated with the thickness of the grains. The FIB observation result indicates that geometry of LM and BM grains are both plate-like. In the present study, whether the same relationship is valid for the mixture of LM and BM grains is investigated. The results show that the hardness of medium-carbon steel martensite increases according to the decrease in thickness of constituent grains of the two-phase structure of LM and BM.

scholarly journals Microstructure and selected properties of boronized layers produced on C45 and CT90 steels after modification by diode laser

2016 ◽  
Vol 36 (1) ◽  
pp. 51-58 ◽  
Author(s):  
Aneta Bartkowska ◽  
Dariusz Bartkowski ◽  
Damian Przestacki ◽  
Małgorzata Talarczyk
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Diode Laser ◽  
High Carbon Steel ◽  
Medium Carbon Steel ◽  
High Carbon ◽  
Medium Carbon ◽  
Laser Surface Modification ◽  
Study Results ◽  
Diffusion Boriding

Abstract The paper presents the study results of macro- and microstructure, microhardness and corrosion resistance of C45 medium carbon steel and CT90 high carbon steel after diffusion boriding and laser modification by diode laser. It was found that the increase of carbon content reduced the thickness of boronized layer and caused change in their morphology. Diffusion boronized layers were composed of FeB and Fe2B iron borides. As a result of laser surface modification of these layers, the microstructure composed of three areas: remelted zone, heat affected zone (HAZ) and the substrate was obtained. Microhardness of laser remelting boronized layer in comparison with diffusion boronized layer was lower. The presence of HAZ was advantageous, because mild microhardness gradient between the layer and the substrate was assured. The specimens with laser boronized layers were characterized by better corrosion resistance than specimens without modified layer.

scholarly journals Study on wear characteristics of tractor drawn rotavator blade of different steel materials

2020 ◽  
Vol 13 (2) ◽  
pp. 155-159
Author(s):  
K. Aravinda Yadav ◽  
Ajay K. Sharma
Keyword(s):  
Carbon Steel ◽  
High Carbon Steel ◽  
Wear Test ◽  
Medium Carbon Steel ◽  
Boron Steel ◽  
Maximum Hardness ◽  
High Carbon ◽  
Medium Carbon ◽  
Soil Bin ◽  
Very High

A rotavator is popularly used to reduce the amount of time and labour spent in field preparation. However, wear of rotavator blades is very high, especially in sandy soil, which significantly affects its working life. The wear test of selected rotavator blades were conducted in circular soil bin made up of different steel materials like medium carbon steel (M1), high carbon steel (M2) and boron steel (M3) to observe the effect of different steel materials on wear. The wear rate of M1 blade, M2 blade and M3 blade were 26.36, 24.96 and 24.05 mg/min, respectively. The boron steel blade was found having maximum hardness 41.8 Rc followed by high carbon steel blade (41.3 Rc) and medium carbon steel blade (39.9 Rc).

INFLUENCE THE QUENCHING AND TEMPERING ON THE MICROSTRUCTURE, MECHANICAL PROPERTIES AND SURFACE ROUGHNESS, OF MEDIUM CARBON STEEL

2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Surface Roughness ◽  
Carbon Steel ◽  
Cold Water ◽  
Medium Carbon Steel ◽  
Medium Carbon ◽  
Heating And Cooling ◽  
Treatment Processes ◽  
Quenching And Tempering

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.

The Effect of the Graphitizing Heat Treatment and Boron Content on Boron Distribution in High Carbon Steel

2005 ◽  
Vol 475-479 ◽  
pp. 4157-4160 ◽  
Author(s):  
Kee Do Woo ◽  
S.W. Kim ◽  
Dong Ki Kim
Keyword(s):  
Heat Treatment ◽  
Carbon Steel ◽  
Electron Probe ◽  
Direct Relationship ◽  
Boron Content ◽  
High Carbon Steel ◽  
High Carbon ◽  
X Ray ◽  
Boron Segregation ◽  
Boron Distribution

It is convenient to analyze the distribution of boron in high carbon steel with boron, simply using neutron-induced radiography with a neutron fluency of 1.9 x 1013 [cm-2]. It was revealed by the neutron-induced radiography that the distribution of boron was dependent on boron contents, graphitizing temperature and time. The density of boron track increased with increasing boron contents. But the density of the boron track and graphite in high carbon steel graphitized at 700°C is higher than that of high carbon steel graphitized at 750°C. The density of graphite in high carbon steel also depends upon the content of boron and the graphitizing temperature. The shape of the boron track was changed from sphere to rod type when annealed at 800°C, in steel containing 50ppm of boron, due to different phases of boride. The distribution of boron segregation or boronrich precipitates in high carbon steel was well documented with a neutron-induced radiography, but the direct relationship between graphite and boron was not clarified by it. Furthermore, the analysis of electron probe X-ray microanalyzer (EPMA) also showed that the high amount of boron coexisted with carbon in graphite in high carbon steel.

Changes in the phase composition, structure, and hardness of “titanium carbide-high-carbon steel” cermets under heat treatment

2007 ◽  
Vol 49 (3-4) ◽  
pp. 167-171 ◽  
Author(s):  
N. Frage ◽  
L. M. Kaputkina ◽  
V. G. Prokoshkina ◽  
D. E. Kaputkin ◽  
N. R. Sverdlova
Keyword(s):  
Heat Treatment ◽  
Phase Composition ◽  
Carbon Steel ◽  
Titanium Carbide ◽  
High Carbon Steel ◽  
High Carbon ◽  
Composition Structure
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