scholarly journals Evaluation of Fatigue Behavior of Epoxy Coatings used for Potable Water Storage Tanks

2020 ◽  
Vol 26 (3) ◽  
pp. 18-32
Author(s):  
Haider Hadi Jasim

In this paper, three types of epoxy-based coatings (Polyamide, pure Polyamine, and Polyamine reinforced by glass-flake) used as a lining for potable water tanks were studied using experimental and finite element methods. Tensile, impact, and fatigue tests were conducted on uncoated and coated AISI 316 stainless steel. The test results show that the applied epoxy based coating improves the mechanical properties, increases of fatigue crack resistance, and enhance the dynamic fracture toughness. The fatigue crack propagation is influenced by the compositions of epoxy coating, and the glass-flake improves the coating resistance to fatigue crack propagation compared to other types.

2011 ◽  
Vol 314-316 ◽  
pp. 945-948
Author(s):  
You Yang ◽  
Hua Wu ◽  
Xue Song Li

High cycle fatigue behavior of MB8 magnesium alloy were investigated using an up-and-down load method. High cycle fatigue tests were carried out up to 107cycles at a stress ratio R=0.1 and frequency of 90Hz on specimens using a high frequency fatigue machine. Fatigue fracture surfaces of specimens that in the high cycle fatigue tests were also observed using a scanning electron microscope for revealing the micro-mechanisms of fatigue crack initiation and propagation. The results showed that fatigue limit of MB8 alloy at room temperature is 90.2 MPa under the numbers of cycle to failure Nf=107 conditions using up-and-down method calculation. The fatigue strength of the alloy is about 34% of its tensile strength. The micro-fatigue fracture surface of MB8 alloy included three representative regions. These regions are fatigue initiation area, fatigue crack propagation area and fatigue fracture area. Fatigue cracks of MB8 alloy initiate principally at surface and subsurface, and propagate along the grain boundary. The fatigue striations of fatigue crack propagation area are not clear. The fatigue fracture of test specimens show the rupture characteristics of dimple.


2008 ◽  
Vol 22 (31n32) ◽  
pp. 5477-5482 ◽  
Author(s):  
ATSUMICHI KUSHIBE ◽  
TSUTOMU TANAKA ◽  
YORINOBU TAKIGAWA ◽  
KENJI HIGASHI

The crack propagation properties for ultrafine-grained Zn -22 wt % Al alloy during low cycle fatigue (LCF) in the superplastic region and the non-superplastic region were investigated and compared with the corresponding results for several other materials. With the Zn - 22 wt % Al alloy, it was possible to conduct LCF tests even at high strain amplitudes of more than ±5%, and the alloy appeared to exhibit a longer LCF lifetime than the other materials examined. The fatigue life is higher in the superplastic region than in the non-superplastic region. The rate of fatigue crack propagation in the superplastic region is lower than that in the other materials in the high J-integral range. In addition, the formation of cavities and crack branching were observed around a crack tip in the supereplastic region. We therefore conclude that the formation of cavities and secondary cracks as a result of the relaxation of stress concentration around the crack tip results in a reduction in the rate of fatigue crack propagation and results in a longer fatigue lifetime.


Author(s):  
Masahito Mochizuki ◽  
Yoshiki Mikami

The effect of transformation-induced microscopic residual stress on fatigue crack propagation behaviour of ferrite-martensite lamellar steel was discussed. Fatigue tests of prestrained and non-prestrained specimens were performed. Inflections and branches at ferrite-martensite boundaries were observed in the non-prestrained specimens. On the other hand, less inflections and branches were found in the prestrained specimens. The experimental results showed that the transformation induced microscopic residual stress has influence on the fatigue crack propagation behaviour. To estimate the microscopic residual stress distribution, a numerical simulation of microscopic residual stress induced by martensitic transformation was performed. The simulation showed that compressive residual stress was generated in martensite layer, and the result agree with the experimental result that inflections and branches were observed at ferrite-martensite boundaries. In addition, the change in the microscopic residual stress distribution by prestraining was also calculated to show the compressive residual stress changed to tensile by prestraining. This also agree with the experimental result of the observation of fatigue crack path.


2007 ◽  
Vol 22 (2) ◽  
pp. 544-550 ◽  
Author(s):  
D.C. Qiao ◽  
G.Y. Wang ◽  
P.K. Liaw ◽  
V. Ponnambalam ◽  
S.J. Poon ◽  
...  

Four-point-bend fatigue experiments were conducted on the Fe48Cr15Mo14Er2C15B6 bulk metallic glass (BMG), amorphous steel, under load control, employing an electrohydraulic machine, at a frequency of 10 Hz (using a sinusoidal waveform) with an R ratio of 0.1, where R = σmin./σmax. (σmin. and σmax. are the applied minimum and maximum stresses, respectively). The test environment was laboratory air. Fe48Cr15Mo14Er2C15B6 exhibited a high fatigue-endurance limit (682 MPa), which is found to be greater than those of the Zr-based BMG, Al-alloy, and high-nitrogen steel. However, the stress versus number of fatigue cycles curve of Fe48Cr15Mo14Er2C15B6 has a significantly brittle fracture mode. Some fatigue cracks initiated from the inclusions or porosities, and the fatigue-crack propagation region was large. However, other cracks initiated from the outer tensile surface of the specimen, and the fatigue-crack propagation region was very small. The mechanisms of fatigue-crack initiation are suggested.


1996 ◽  
Vol 434 ◽  
Author(s):  
J. Heathcote ◽  
G. R. Odette ◽  
G. E. Lucas ◽  
R. G. Rowe

AbstractTensile strengths, static and dynamic fracture toughness, and fatigue crack propagation were measured for different combinations of Nb metal-intermetallic microlaminate composites. Metal layer bridging produced toughening by factors of 2 to 5 under static conditions. Dynamic testing reduced the toughness significantly. Fatigue crack propagation rates were comparable to data for pure Nb. A key composite property, the stress -displacement function σ(u) of the constrained metal layers, was evaluated by several techniques and used in a bridging-crack stability analysis to predict tensile strengths in agreement with experimental values. The results provide guidelines for improving microlaminate performance.


2005 ◽  
Vol 297-300 ◽  
pp. 2929-0
Author(s):  
Cheong Cheon Lee ◽  
Akira Shimamoto

In this paper, the TiNi fiber reinforced/PMMA (Poly methyl methacrylate) composite is developed, and its effectiveness of controlling fatigue crack growth is studied. The TiNi fiber reinforced/PMMA composite’s mechanical property enhancement and deformation resistance are also studied. The fatigue behavior and crack propagation are observed with a SEM servo-pulser (fatigue testing instrument with scanning electron microscope) while increasing temperature. As the results, it is confirmed that the fatigue life and resistance are improved. How the shape memory effect and expansion behavior of the matrix caused by temperature increasing affect the fatigue crack propagation control is examined. It is verified that the control of fatigue crack growth is attributed to the compressive stress field in the matrix due to shrinkage of the TiNi fibers above austenitic finishing temperature (Af).


2012 ◽  
Vol 600 ◽  
pp. 273-278
Author(s):  
Zong Hong Xie ◽  
Tian Jiao Zhao ◽  
Rui Wu

This study is to investigate the fatigue crack growth behavior of Glare3-3/2 under various stress levels. The Glare3-3/2 specimen consists of three 2024-T3 aluminum alloy sheets and two layers of glass/epoxy composite lamina. Tensile-tensile cyclic fatigue tests were conducted on centrally notched specimen at four stress levels with various maximum values. A digital camera system was used to take photos of the propagating cracks on both sides of the specimen. Image processing software was adopted to accurately measure the length of the cracks on each photo. The test results show that 1) Compared to 2024-T3 aluminum alloy, the fatigue properties of Glare3-3/2 are much better: under the same loading condition with maximum stress level of 120MPa, the crack growth rate of Glare3-3/2 is roughly 5% of the corresponding value of 2024-T3 aluminum alloy, while the fatigue life is 4 times higher than that of 2024-T3 aluminum alloy. 2) The maximum stress level shows strong influence on fatigue crack propagation behavior of Glare3-3/2. The value of steady state crack growth rate increases linearly, while the number of load cycles decreases exponentially, with respect to the maximum stress values used in the fatigue tests.


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