scholarly journals Compatibility of 3D-Printed Oxide Ceramics with Molten Chloride Salts for High-Temperature Thermal Energy Storage in Next-Generation CSP Plants

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2599
Author(s):  
Wenjin Ding ◽  
Yuan Shi ◽  
Markus Braun ◽  
Fiona Kessel ◽  
Martin Frieß ◽  
...  

Oxide ceramics could be attractive high-temperature construction materials for critical structural parts in high-temperature molten salt thermal energy storage systems due to their excellent corrosion resistance and good mechanical properties. The 3D-printing technology allows the production of ceramic components with highly complex geometries, and therefore extends their applications. In this work, 3D-printed ZrO2 and Al2O3 ceramics were immersed in molten MgCl2/KCl/NaCl under argon or exposed in argon without molten chlorides at 700 °C for 600 h. Their material properties and microstructure were investigated through three-point-bend (3PB) testing and material analysis with SEM-EDX and XRD. The results show that the 3D-printed Al2O3 maintained its mechanical property after exposure in the strongly corrosive molten chloride salt. The 3D-printed ZrO2 had an enhanced 3PB strength after molten salt exposure, whereas no change was observed after exposure in argon at 700 °C. The material analysis shows that some of the ZrO2 on the sample surface changed its crystal structure and shape (T→M phase transformation) after molten salt exposure, which could be the reason for the enhanced 3PB strength. The thermodynamic calculation shows that the T→M transformation could be caused by the reaction of the Y2O3-stabilized ZrO2 with MgCl2 (mainly Y2O3 and ZrO2 with gaseous MgCl2). In conclusion, the 3D-printed ZrO2 and Al2O3 ceramics have excellent compatibility with corrosive molten chlorides at high temperatures and thus show a sound application potential as construction materials for molten chlorides.

Author(s):  
Gani B. Ganapathi ◽  
Daniel Berisford ◽  
Benjamin Furst ◽  
David Bame ◽  
Michael Pauken ◽  
...  

An alternate to the two-tank molten salt thermal energy storage system using supercritical fluids is presented. This technology can enhance the production of electrical power generation and high temperature technologies for commercial use by lowering the cost of energy storage in comparison to current state-of-the-art molten salt energy storage systems. The volumetric energy density of a single-tank supercritical fluid energy storage system is significantly higher than a two-tank molten salt energy storage system due to the high compressibilities in the supercritical state. As a result, the single-tank energy storage system design can lead to almost a factor of ten decrease in fluid costs. This paper presents results from a test performed on a 5 kWht storage tank with a naphthalene energy storage fluid as part of a small preliminary demonstration of the concept of supercritical thermal energy storage. Thermal energy is stored within naphthalene filled tubes designed to handle the temperature (500 °C) and pressure (6.9 MPa or 1000 psia) of the supercritical fluid state. The tubes are enclosed within an insulated shell heat exchanger which serves as the thermal energy storage tank. The storage tank is thermally charged by flowing air at >500 °C over the storage tube bank. Discharging the tank can provide energy to a Rankine cycle (or any other thermodynamic process) over a temperature range from 480 °C to 290 °C. Tests were performed over three stages, starting with a low temperature (200 °C) shake-out test and progressing to a high temperature single cycle test cycling between room temperature and 480 °C and concluding a two-cycle test cycling between 290 °C and 480 °C. The test results indicate a successful demonstration of high energy storage using supercritical fluids.


2021 ◽  
Vol 413 ◽  
pp. 125407
Author(s):  
Argyrios Anagnostopoulos ◽  
Maria Elena Navarro ◽  
Maria Stefanidou ◽  
Yulong Ding ◽  
Georgios Gaidajis

Sign in / Sign up

Export Citation Format

Share Document