scholarly journals D-dCNN: A Novel Hybrid Deep Learning-Based Tool for Vibration-Based Diagnostics

Energies ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5286 ◽  
Author(s):  
Ugochukwu Ejike Akpudo ◽  
Jang-Wook Hur
Keyword(s):  
Neural Network ◽  
Feature Learning ◽  
Ease Of Use ◽  
Fault Detection And Isolation ◽  
Vibration Signals ◽  
One Dimensional ◽  
Real Time Applications ◽  
Equipment State ◽  
High Level

This paper develops a novel hybrid feature learner and classifier for vibration-based fault detection and isolation (FDI) of industrial apartments. The trained model extracts high-level discriminative features from vibration signals and predicts equipment state. Against the limitations of traditional machine learning (ML)-based classifiers, the convolutional neural network (CNN) and deep neural network (DNN) are not only superior for real-time applications, but they also come with other benefits including ease-of-use, automated feature learning, and higher predictive accuracies. This study proposes a hybrid DNN and one-dimensional CNN diagnostics model (D-dCNN) which automatically extracts high-level discriminative features from vibration signals for FDI. Via Softmax averaging at the output layer, the model mitigates the limitations of the standalone classifiers. A diagnostic case study demonstrates the efficiency of the model with a significant accuracy of 92% (F1 score) and extensive comparative empirical validations.

Research on fault diagnosis of automobile engines based on the deep learning 1D-CNN method

2022 ◽  
Author(s):  
Canyi Du ◽  
Rui Zhong ◽  
Yishen Zhuo ◽  
Xinyu Zhang ◽  
Feifei Yu ◽  
...  
Keyword(s):  
Neural Network ◽  
Pattern Recognition ◽  
Deep Learning ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Pattern Recognition Method ◽  
Recognition Method ◽  
Vibration Signals ◽  
One Dimensional ◽  
Sample Set

Abstract Traditional engine fault diagnosis methods usually need to extract the features manually before classifying them by the pattern recognition method, which makes it difficult to solve the end-to-end fault diagnosis problem. In recent years, deep learning has been applied in different fields, bringing considerable convenience to technological change, and its application in the automotive field also has many applications, such as image recognition, language processing, and assisted driving. In this paper, a one-dimensional convolutional neural network (1D-CNN) in deep learning is used to process vibration signals to achieve fault diagnosis and classification. By collecting the vibration signal data of different engine working conditions, the collected data are organized into several sets of data in a working cycle, which are divided into a training sample set and a test sample set. Then, a one-dimensional convolutional neural network model is built in Python to allow the feature filter (convolution kernel) to learn the data from the training set and these convolution checks process the input data of the test set. Convolution and pooling extract features to output to a new space, which is characterized by learning features directly from the original vibration signals and completing fault diagnosis. The experimental results show that the pattern recognition method based on a one-dimensional convolutional neural network can be effectively applied to engine fault diagnosis and has higher diagnostic accuracy than traditional methods.

scholarly journals Prognosis of Bearing and Gear Wears Using Convolutional Neural Network with Hybrid Loss Function

Sensors ◽  
2020 ◽  
Vol 20 (12) ◽  
pp. 3539 ◽  
Author(s):  
Chang-Cheng Lo ◽  
Ching-Hung Lee ◽  
Wen-Cheng Huang
Keyword(s):  
Neural Network ◽  
Convolutional Neural Network ◽  
Loss Function ◽  
Feature Space ◽  
Vibration Signals ◽  
One Dimensional ◽  
Experimental Platform ◽  
Proposed Model ◽  
The Status ◽  
Gear Mechanism

This study aimed to propose a prognostic method based on a one-dimensional convolutional neural network (1-D CNN) with clustering loss by classification training. The 1-D CNN was trained by collecting the vibration signals of normal and malfunction data in hybrid loss function (i.e., classification loss in output and clustering loss in feature space). Subsequently, the obtained feature was adopted to estimate the status for prognosis. The open bearing dataset and established gear platform were utilized to validate the functionality and feasibility of the proposed model. Moreover, the experimental platform was used to simulate the gear mechanism of the semiconductor robot to conduct a practical experiment to verify the accuracy of the model estimation. The experimental results demonstrate the performance and effectiveness of the proposed method.

scholarly journals Bearing Fault Diagnosis via Improved One-Dimensional Multi-Scale Dilated CNN

Sensors ◽  
2021 ◽  
Vol 21 (21) ◽  
pp. 7319
Author(s):  
Jiajun He ◽  
Ping Wu ◽  
Yizhi Tong ◽  
Xujie Zhang ◽  
Meizhen Lei ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Vibration Signals ◽  
Maintenance Costs ◽  
One Dimensional ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Multi Scale ◽  
Diagnosis Method

Bearings are the key and important components of rotating machinery. Effective bearing fault diagnosis can ensure operation safety and reduce maintenance costs. This paper aims to develop a novel bearing fault diagnosis method via an improved multi-scale convolutional neural network (IMSCNN). In traditional convolutional neural network (CNN), a fixed convolutional kernel is often employed in the convolutional layer. Thus, informative features can not be fully extracted for fault diagnosis. In the proposed IMSCNN, a 1D dimensional convolutional layer is used to mitigate the effect of noise contained in vibration signals. Then, four dilated convolutional kernels with different dilation rates are integrated to extract multi-scale features through the inception structure. Experimental results from the popular CWRU and PU datasets show the superiority of the proposed method by comparison with other related methods.

scholarly journals Multi-input Convolutional Neural Network Fault Diagnosis Algorithm Based on the Hydraulic Pump

2021 ◽  
Vol 2095 (1) ◽  
pp. 012069
Author(s):  
Lishan Zhang ◽  
Lei Han ◽  
Yuzhen Meng ◽  
Wenkui Zhao
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Network Models ◽  
Radial Vibration ◽  
Hydraulic Pump ◽  
Neural Network Models ◽  
Vibration Signals ◽  
One Dimensional ◽  
Fully Connected

Abstract Convolutional neural network used in fault diagnosis can effectively extract fault features in vibration signals. However, in the feature extraction of mechanical fault diagnosis, usually more than two feature signals including at least axial and radial vibration signals can be extracted. This paper proposes two multi-input convolutional neural network models based on the fault data of the aircraft hydraulic pump including axial and radial vibration. The first is the Independent Input Multi-input Convolutional Neural Network model. The two inputs are respectively used for convolution pooling operation with CNN, and are combined through the concatenate function before the fully connected layer, and then all frames are integrated and flattened by the flatten function. A one-dimensional array, finally enters the fully connected layer and outputs the result through the softmax function. The second is the Combined Input Multiinput Convolutional Neural Network, that is, combine two one-dimensional signals into a twodimensional signal in the input layer of the convolutional neural network and then perform convolution pooling, and finally output the result through the softmax function. The results show that the two models have good accuracy and stability, and the second one has a higher convergence and fitting efficiency than the first one.

scholarly journals A Sleep Apnea Detection System Based on a One-Dimensional Deep Convolution Neural Network Model Using Single-Lead Electrocardiogram

Sensors ◽  
2020 ◽  
Vol 20 (15) ◽  
pp. 4157
Author(s):  
Hung-Yu Chang ◽  
Cheng-Yu Yeh ◽  
Chung-Te Lee ◽  
Chun-Cheng Lin
Keyword(s):  
Neural Network ◽  
Sleep Apnea ◽  
Detection System ◽  
Feature Learning ◽  
One Dimensional ◽  
Proposed Model ◽  
Obstructive Sleep ◽  
Layer 4 ◽  
Apnea Detection ◽  
Fully Connected

Many works in recent years have been focused on developing a portable and less expensive system for diagnosing patients with obstructive sleep apnea (OSA), instead of using the inconvenient and expensive polysomnography (PSG). This study proposes a sleep apnea detection system based on a one-dimensional (1D) deep convolutional neural network (CNN) model using the single-lead 1D electrocardiogram (ECG) signals. The proposed CNN model consists of 10 identical CNN-based feature extraction layers, a flattened layer, 4 identical classification layers mainly composed of fully connected networks, and a softmax classification layer. Thirty-five released and thirty-five withheld ECG recordings from the MIT PhysioNet Apnea-ECG Database were applied to train the proposed CNN model and validate its accuracy for the detection of the apnea events. The results show that the proposed model achieves 87.9% accuracy, 92.0% specificity, and 81.1% sensitivity for per-minute apnea detection, and 97.1% accuracy, 100% specificity, and 95.7% sensitivity for per-recording classification. The proposed model improves the accuracy of sleep apnea detection in comparison with several feature-engineering-based and feature-learning-based approaches.

Early fault diagnosis of ball screws based on 1-D convolution neural network and orthogonal design

2021 ◽  
pp. 1748006X2199288
Author(s):  
Chen Yin ◽  
Yulin Wang ◽  
Yan He ◽  
Lu Liu ◽  
Yan Wang ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
State Of The Art ◽  
Orthogonal Design ◽  
Fault Classification ◽  
Optimal Parameters ◽  
One Dimensional ◽  
Learning Technique ◽  
Diagnosis Model

Ball screws, the most frequently used mechanical components to transform rotary motion into linear motion, can directly affect the precision and service life of engineering machines. Once the efficiency and accuracy of ball screws degrades, the performance and safety of machines are hard to guarantee. Conventional fault diagnosis researches of ball screws are mainly focused on ordinary faults such as preload loss and wear, and lack of the researches on early faults such as lubrication degradation which may progress into the ordinary faults. Additionally, the fault diagnosis models proposed in previous studies divide the fault diagnosis into two separated stages: feature extraction and fault classification, which prevents the usage for real-time applications. The specifically designed algorithm in features extraction stage may be also not workable on other objects. To tackle these drawbacks, this paper proposes a highly accurate early fault diagnosis model of ball screws based on a state-of-the-art deep learning technique, called One-Dimensional Convolutional Neural Network (1-D CNN). Experiments simulating the lubrication degradation of ball screws are specially designed for the early fault diagnosis of the ball screws. Moreover, a concise and efficient approach based on orthogonal design is exploited to scientifically obtain the optimal parameters of the 1-D CNN. The results of a case study verify the superiority of the proposed method in establishing a highly accurate 1-D CNN based fault diagnosis model.

scholarly journals Compound Fault Diagnosis for Gearbox Based Using of Euclidean Matrix Sample Entropy and One-Dimensional Convolutional Neural Network

2021 ◽  
Vol 2021 ◽  
pp. 1-26
Author(s):  
Decai Zhang ◽  
Xueping Ren ◽  
Hanyue Zuo
Keyword(s):  
Neural Network ◽  
Signal Processing ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Sample Entropy ◽  
Processing Methods ◽  
Vibration Signals ◽  
One Dimensional ◽  
Signal Processing Methods ◽  
Matrix Sample

Vibration signals of gearbox under different loads are sensitive to the existence of the fault and composite fault vibration signals are complex. Traditional fault diagnosis methods mostly rely on signal processing methods. It is difficult for signal processing methods to separate effective information from those fault signals. Therefore, traditional fault diagnosis methods are difficult to accurately identify those faults. In this paper, a one-dimensional convolutional neural network (1-D CNN) intelligent diagnosis method with improved SoftMax function is proposed. Local mean decomposition (LMD) decomposes the signals into different physical fictions (PF). PFs are input into the matrix sample entropy based on Euclidean distance (MESE), and the PFs which best reflect fault characteristics are selected. Finally, the PFs by MESE are used to train the CNN to identify the faults of parallel-shaft gearbox. Experiment shows that MESE can quickly and accurately select the PFs with the most significant fault features. 1-D CNN can get nearly 100% recognition rate with less time and the CNN of SoftMax improved can effectively eliminate LMD endpoint effect. This method can successfully identify single faults, combination faults, and faults under different loads of the gearbox. Compared with other methods, this method has the characteristics of high efficiency, accuracy, and strong anti-interference. Therefore, it can effectively solve the problem of complex fault signal decomposition of gearbox and can diagnose the gearbox fault under different load operation. It has great significance for gearbox fault diagnosis in actual production.

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