scholarly journals Effects of Experimental Parameters on Condensation Heat Transfer in Plate Fin Heat Exchanger

Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7681
Author(s):  
Sung-Hoon Seol ◽  
Sun-Geun Lee ◽  
Chang-Hyo Son ◽  
Ji-Hoon Yoon ◽  
In-Seob Eom ◽  
...  

This study aims to provide an experimental investigation and comparison of the condensation heat transfer characteristics in a plate–fin heat exchanger (PFHE). The heat flux, mass flux, and saturation pressure were adjusted as experimental parameters to verify the effects on the condensation heat transfer. In addition, condensation heat transfer correlation of two-stream PFHEs was provided based on the experimental data for utilization as a design reference for the heat exchanger. The turbulence is the most influential in heat transfer. One of the ways to foster turbulence is to increase shear stress. The higher flow velocity results in the higher shear stress. That was why increasing mass flux or the flow with higher vapor quality showed the higher heat transfer coefficient (HTC). Refrigerant properties such as viscosity and specific volume of vapor changed according to the saturation pressure. It is expected they affect the degree of turbulence too in similar manners. The mass flux was more influential than the heat flux and saturation pressure. Thus, the equivalent mass flux of the refrigerant is dominant in the derived correlation model. The average difference between experimental and calculated HTC from correlations was about 6.5%. Multi-stream PFHE comprises an additional heat transfer surface, which implies a more active droplet formation. The average pressure drop in the multi-stream is 15% larger than that of the two-stream.

Author(s):  
Hee Joon Lee ◽  
Han-Ok Kang ◽  
Tae-Ho Lee ◽  
Cheon-Tae Park

Recently vertical or horizontal type condensation heat exchangers are being studied for the application to secondary passive cooling system of nuclear plants. To design vertical condensation heat exchanger in water pool, a thermal sizing program of condensation heat exchanger, TSCON (Thermal Sizing of CONdenser) was developed in KAERI (Korea Atomic Energy Research Institute). In this study, condensation heat transfer correlation of TSCON is evaluated with the existing experimental data set to design condensation heat exchanger without non-condensable gas (pure steam condensation). From the investigation of the existing condensation heat transfer correlation to the existing experimental data, the improved Shah correlation showed most satisfactory results for the heat transfer coefficient and mass flow rate in a heat exchanger in both subcooled and saturated water pools without the presence of non-condensable gas.


Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5972
Author(s):  
Yu Xu ◽  
Zihao Yan ◽  
Ling Li

To protect the environment, a new low-GWP refrigerant R1234ze(E) was created to substitute R134a. However, its flow boiling performances have not received sufficient attention so far, which hinders its popularization to some extent. In view of this, an experimental investigation was carried out in a 1.88 mm horizontal circular minichannel. The saturation pressures were maintained at 0.6 and 0.7 MPa, accompanied by mass flux within 540–870 kg/m2 s and heat flux within 25–65 kW/m2. For nucleate boiling, a larger heat flux brings about a larger heat transfer coefficient (HTC), while for convective boiling, the mass flux and vapor quality appear to take the lead role. The threshold vapor quality of different heat transfer mechanisms is around 0.4. Additionally, larger saturation pressure results in large HTC. As for the frictional pressure drop (FPD), it is positively influenced by mass flux and vapor quality, while negatively affected by saturation pressure, and the influence of heat flux is negligible. Furthermore, with the measured data, several existing correlations are compared. The results indicate that the correlations of Saitoh et al. (2007) and Müller-Steinhagen and Heck (1986) perform best on flow boiling HTC and FPD with mean absolute deviations of 5.4% and 10.9%.


2017 ◽  
Vol 25 (02) ◽  
pp. 1750013 ◽  
Author(s):  
Pham-Quang Vu ◽  
Kwang-Il Choi ◽  
Jong-Taek Oh ◽  
Honggi Cho

The condensation heat transfer coefficients and pressure drops of R410A and R22 flowing inside a horizontal aluminum multiport mini-channel tube having 18 channels are investigated. Experimental data are presented for the range of vapor quality from 0.1 to 0.9, mass flux from 50 to 500[Formula: see text]kg/m2s, heat flux from 3 to 15[Formula: see text]kW/m2 and the saturation temperature at 48[Formula: see text]C. The pressure drop across the test section was directly measured by a differential pressure transducer. At a small scale, the noncircular cross-sections can enhance the effect of the surface tension. The average heat transfer coefficient increased with the increase of vapor quality, mass flux and heat flux. Under the same test conditions, the heat transfer coefficients of R22 are higher than those for R410A, the pressure drops for R410A are 7–19% lower than those of R22. The lower pressure drop of R410A has an important advantage as an alternative working fluid for R22 in air-conditioning and heat pump systems.


2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Hyun Jin Kim ◽  
Leon Liebenberg ◽  
Anthony M. Jacobi

Heat transfer and pressure drop characteristics of R-134a boiling in a chevron-patterned brazed plate heat exchanger (BPHE) are studied experimentally. With corrugated BPHE channels having hydraulic diameter of 3.4 mm and low refrigerant mass flux, boiling near the micro-macroscale transition is speculated. Heat exchanger performance is characterized with varying mass flux (30–50 kgm−2s−1), saturation pressure (675 kPa and 833 kPa), heat flux (0.8 and 2.5 kWm−2), and vapor quality (0.1–0.9). The two-phase refrigerant heat transfer coefficient increases with heat flux as often observed during nucleate boiling. It also weakly increases with saturation pressure and the associated lower latent heat during convective boiling; heat transfer is improved by the decreased liquid film thickness surrounding confined bubbles inside the narrow BPHE channels, which is the main characteristic of microscale boiling. As often observed in macroscale boiling, the inertial forces of the liquid and vapor phases cause an unsteady annular film, leading to premature partial dryout. The onset of dryout is accelerated at the lower saturation pressure, due to increased surface tension, another microscale-like characteristic. Higher surface tension retains liquid in sharp corners of the corrugated channel, leaving lateral surface areas of the wall dry. Two-phase pressure drop increases with mass flux and vapor quality, but with decreasing saturation pressure. Dryout decreases the friction factor due to the much lower viscosity of the gas phase in contact with the wall. Several semi-empirical transition criteria and correlations buttress the current analyses that the thermal-fluidic characteristics peculiar to BPHEs might be due to macro-microscale transition in boiling.


Author(s):  
J. S. Shin ◽  
M. H. Kim

By using unique experimental techniques and careful construction of the experimental apparatus, the characteristics of the local heat transfer were investigated using the condensing R134a two-phase flow, in horizontal single mini-channels. The circular channels (Dh = 0.493, 0.691, and 1.067 mm) and rectangular channels (Dh = 0.494, 0.658, and 0.972 mm) were tested and compared. Tests were performed for a mass flux of 100, 200, 400, and 600 kg/m2s, a heat flux of 5 to 20 kW/m2, and a saturation temperature of 40°C. In this study, effect of heat flux, mass flux, vapor qualities, hydraulic diameter, and channel geometry on flow condensation were investigated and the experimental local condensation heat transfer coefficients are shown. The experimental data of condensation Nusselt number are compared with existing correlations.


Author(s):  
Ru Wang ◽  
Tingyan Sun ◽  
Anja-Elsa Polzin ◽  
Stephan Kabelac

AbstractPlate heat exchangers are widely used for two-phase heat transfer in the industrial applications, and recently more attention has been paid to the plate heat exchangers with enhanced surface due to their better heat transfer performance. In this paper, the local condensation heat transfer coefficients are studied using R134a in a micro-structured plate heat exchanger. In order to obtain a more accurate prediction model, a series of measurements are conducted under various operating conditions. The mass flux of R134a varied from 47 kg/m2s to 77 kg/m2s, the saturation pressure in the condenser ranged from 6.32 bar to 8.95 bar, and the value of the heat flux was between 13 kW/m2 and 22 kW/m2. The local two-phase Nusselt number increases with the increase of the mass flux. As the saturation pressure increases, the local two-phase Nusselt number increase at the beginning of the condensation and decrease at the end of the condensation. However, the effect of heat flux on local heat transfer is irregular, due to the interaction of these parameters in the experiment. Comparing with the unstructured plate heat exchanger, R134a condenses faster at the beginning of the process in the micro-sturctured plate heat exchanger, and the local heat transfer performs better when the vapor quality is lower. Combing with the phenomenon that the overall heat flux in micro-structured plate is larger under the same working conditions, it shows that the overall heat transfer of the micro-structured plate is improved, but the local heat transfer uprades only at lower vapor qualities. A new correlation is developed, it predicts all the experimental data within the root mean square error 10%, and a new correlation for the waterside is suggested as well.


Author(s):  
Zhen Zhang ◽  
Yoav Peles ◽  
Michael K. Jensen

To improve condensation heat transfer performance in a variety of systems, reduced channel sizes are used. However, few studies have been performed on complete heat exchangers. Hence, condensation heat transfer coefficients were studied experimentally in two ultracompact heat exchangers with a hydraulic diameter of 133 μm using steam as the working fluid. Effects of mass flux, average vapor quality, saturation pressure, and heat exchanger size were examined. The condensation heat transfer coefficients showed strong influence of mass flux and quality. However, the effects of saturation pressure and heat exchange size were not significant. Three conventional and three mini/microscale correlations were compared with the experimental data. The conventional and mini/microscale correlations developed for annular flow overpredict the data significantly. The Soliman correlation developed for mist flow showed the best agreement with the data.


Proceedings ◽  
2018 ◽  
Vol 2 (22) ◽  
pp. 1376
Author(s):  
Tao Wen ◽  
Hongbo Zhan ◽  
Yimo Luo ◽  
Dalin Zhang

The present study studied the flow boiling heat transfer performance of a mini channel with offset fins experimentally. The hydraulic diameter for it is 1.59 mm with 9 offset rectangular channels. The influences of saturation pressure, mass flux and heat flux on heat transfer coefficient were investigated. The experimental results reveal that when the vapor quality of refrigerant is less than 0.6, the mass flux has negligible influence on heat transfer coefficient. While it increases with both the saturation pressure and heat flux. Differently, in the high quality region, the heat transfer coefficient has an ascending trend with the increase of mass flux and is not affected by heat flux and saturation pressure.


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