scholarly journals Numerical Dimensioning of a Pre-Cooler for sCO2 Power Cycles to Utilize Industrial Waste Heat

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8278
Author(s):  
Sebastian Unger ◽  
Jonas Müller ◽  
Malini Bangalore Mohankumar ◽  
Sebastian Rath ◽  
Uwe Hampel
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Waste Heat ◽  
Numerical Code ◽  
The European Union ◽  
Channel Diameter ◽  
Power Cycles ◽  
Mass Fluxes ◽  
Ansys Cfx ◽  
Internal Fins

The annual waste heat available from industry in the European Union is more than 2700 PJ. Consequently, the utilization of the unexploited thermal energy will decisively contribute to a reduced overall power consumption and lower greenhouse gas emissions. In the present investigation, a cycle layout, based on supercritical carbon dioxide (sCO2), was applied for a certain waste heat source, a gas compressor station. The boundary conditions determined by the cycle were used by the numerical code ANSYS CFX to design a pre-cooler. Subsequently, this printed circuit heat exchanger was examined for sCO2 mass fluxes between 100 kg/m²s and 900 kg/m²s. The heat transfer and pressure drop increase as the flow channel diameter is reduced. As the pressure drop of the coolant channel is more sensitive to the diameter, a larger coolant channel diameter is selected to maintain a reasonably low pressure drop. The optimum pre-cooler design consists of a 0.5 mm and 0.8 mm channel diameter for the sCO2 and coolant channel. Based on these results, internal fins were applied and optimized, to improve the heat transfer performance. An internal fin height of 4 mm was found to achieve the optimum thermal-flow performance for the pre-cooler.

Evaporation Heat Transfer Characteristics on the Outside of Horizontal Smooth, Herringbone and Enhanced Surface 1EHT Tubes

2015 ◽  
Author(s):  
Jian-jun Sun ◽  
Jing-xiang Chen ◽  
David J. Kukulka ◽  
Kan Zhou ◽  
Wei Li ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Smooth Tube ◽  
External Diameter ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Mass Fluxes ◽  
Evaporation Heat ◽  
Evaporation Heat Transfer ◽  
Enhanced Surface

An experiment investigation was performed using R410A in order to determine the single-phase and evaporation heat transfer coefficients on the outside of (i) a smooth tube; (ii) herringbone tube; and (iii) the newly developed Vipertex enhanced surface 1EHT tube; all with the same external diameter (12.7 mm). The nominal evaporation temperature is 279 K, with inlet and outlet qualities of 0.1 and 0.8. Mass fluxes ranged from 10 to 40 kg m−2s−1. Results suggest that the 1EHT tube has excellent heat transfer performance but a higher pressure drop when compared to a smooth tube. Evaporation heat transfer coefficient for the 1EHT is lower than the herringbone tube and the pressure drop is almost the same.

Thermal-Hydraulic Performance of R-134a Boiling at Low Mass Fluxes in a Small Vertical Brazed Plate Heat Exchanger

2017 ◽  
Author(s):  
Hyun Jin Kim ◽  
Leon Liebenberg ◽  
Anthony M. Jacobi
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Mass Flux ◽  
Nucleate Boiling ◽  
Plate Heat Exchanger ◽  
Two Phase ◽  
Mass Fluxes ◽  
Low Mass ◽  
Brazed Plate Heat Exchanger ◽  
R 134A

An experimental investigation was performed to study the heat transfer and pressure drop characteristics of refrigerant R-134a boiling in a chevron-patterned brazed plate heat exchanger (BPHE) at low mass flux. The heat transfer coefficient and pressure drop characteristics are analyzed in relation to varying mass flux (30–50 kgm−2s−1), saturation pressure (675 kPa and 833 kPa), heat flux (0.8 and 2.5 kWm−2), and vapor quality (0.1–0.9). The two-phase pressure drop shows a strong dependence on mass flux and significant saturation temperature drop at high mass flux. The two-phase heat transfer coefficient was both strongly dependent on heat flux (at vapor qualities below 0.4) and on mass flux (at vapor qualities above 0.4). There was also apparent dryout, as depicted by decreased heat transfer at high vapor qualities. These observations suggest that both nucleate and convective boiling mechanisms prevailed. Existing transition correlations however suggest that the experimental data is rather convection-dominant and not a mix of convection and nucleate boiling. The experimental data further strongly suggest the prevalence of both macrochannel and minichannel type flows. Several acknowledged semi-empirical transition criteria were employed to verify our observations. These criteria mostly support our observations that R-134a evaporating at low mass fluxes in a BPHE with a hydraulic diameter of 3.4 mm, has heat transfer and pressure drop characteristics typically indicative of macrochannel as well as minichannel flows. Disagreement however exists with accepted correlations regarding the prevalence of convective or nucleate boiling.

Effect of Inlet Restriction on Flow Boiling Heat Transfer in a Horizontal Microtube

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Pressure Drop ◽  
Critical Heat Flux ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Mass Fluxes ◽  
Flow Boiling Heat Transfer ◽  
Low Mass

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.

Condensation Pressure Drop and Heat Transfer in 5-mm-OD Micro-Fin Tubes

2012 ◽  
Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Transfer Enhancement ◽  
Condensation Heat Transfer ◽  
Transfer Enhancement ◽  
Mass Fluxes ◽  
Fin Tubes ◽  
Condensation Heat Transfer Coefficient

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.

Experimental Investigation on the Condensation Heat Transfer and Pressure Drop Characteristics of R134A at High Mass Flux Conditions During Annular Flow Regime Inside a Vertical Smooth Tube

2009 ◽  
Author(s):  
Ahmet Selim Dalkilic ◽  
Suriyan Laohalertdecha ◽  
Somchai Wongwises
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Temperature Difference ◽  
Test Section ◽  
Annular Flow ◽  
Condensation Heat Transfer ◽  
Mass Fluxes ◽  
Condensation Heat Transfer Coefficient

This paper presents an experimental investigation on the co-current downward condensation of R134a inside a tube-in-tube heat exchanger. The test section is a 0.5 m long double tube with refrigerant flowing in the inner tube and cooling water flowing in the annulus. The inner tube is constructed from smooth copper tubing of 9.52 mm outer diameter and 8.1 mm inner diameter. The condensing temperatures are between 40 and 50°C, heat fluxes are between 9.78 and 50.69 kW m−2. The temperature difference between the saturation temperature of refrigerant and inlet wall varies between 1.66–8.94°C. Condensation experiments are done at mass fluxes varying between 340 and 456 kg m−2s−1 while the average qualities are between 0.76–0.96. The quality of the refrigerant in the test section is calculated considering the temperature and pressure measured from the test section. The pressure drop across the test section is directly measured by a differential pressure transducer. The average experimental heat transfer coefficient of the refrigerant is calculated by applying an energy balance based on the energy transferred from the test section. Experimental data of annular flow are examined such as the alteration of condensation heat transfer coefficient with the vapor average quality and temperature difference respectively according to different mass fluxes and condensing temperatures. The relation between the heat flux and temperature difference, besides this, the relation between the condensation heat transfer coefficient and condensing pressure are shown comparatively and the effects of mass flux and condensation temperature on the pressure drop are also discussed. The efficiency of the condenser is considered comparing with various experimental data according to tested condensing temperatures and mass fluxes of refrigerant. Some well known correlations and models of heat transfer coefficient were compared to show that annular flow models were independent of tube orientation provided that annular flow regime exists along the tube length and capable of predicting condensation heat transfer coefficient in the test tube.

scholarly journals Heat transfer and exergy analysis of flow boiling evaporation in u-bend channel

2021 ◽  
Vol 2116 (1) ◽  
pp. 012003
Author(s):  
T Jatau ◽  
T Bello-Ochende
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Entropy Generation ◽  
Exergy Analysis ◽  
Flow Boiling ◽  
Saturation Temperature ◽  
Ansys Fluent ◽  
Mass Fluxes ◽  
Bend Channel ◽  
The Heat Transfer Coefficient

Abstract This study presents, a numerical method used to evaluate the exergy analysis of flow boiling evaporation of R134a in a U-bend channel using entropy generation criterion which is concerned with the degradation of exergy during the process due to irreversibilies (entropy generation) contributed by heat transfer and pressure drop. The simulations were conducted with the heat flux of 15 kW/m2, mass fluxes of 200-600 kg/m2s of R134a at the saturation temperature of 15 °C. Three(3) different geometries sizes of U-bend channel’s diameter 6, 8 and 10 mm with the bend radius of 10.2 mm were utilized. The Volume of Fluid (VOF) multiphase flow formulation was used in Ansys Fluent. The results show that the entropy generation increases with increase in mass fluxes due to irreversibilies contributed by the heat transfer coefficient and pressure drop as mass fluxes increase. Based on the size of the U-bend channel, the entropy generation was found to increase as the diameter of the channel increases. The numerical results were compared with the data in the open literature and there was a good agreement.

Condensation Heat Transfer and Pressure Drop of R-404A in 7.0 mm O.D. Smooth and Microfin Tube at Low Mass Fluxes

2018 ◽  
Vol 26 (01) ◽  
pp. 1850005 ◽  
Author(s):  
Nae-Hyun Kim ◽  
Hyung-Ho Gook ◽  
Byung-Moo Lee
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Mass Flux ◽  
Enhancement Factor ◽  
Condensation Heat Transfer ◽  
Transfer Enhancement ◽  
Mass Fluxes ◽  
Penalty Factor ◽  
Low Mass

R-404A condensation heat transfer and pressure drop data are provided for 7.0[Formula: see text]mm O.D. smooth and microfin tubes. Tests were conducted for a range of mass fluxes (from 80 to 200[Formula: see text]kg/m2s) and quality (from 0.2 to 0.8). The heat flux was 6[Formula: see text]kW/m2 and saturation temperature was 45[Formula: see text]C. It was found that both the heat transfer enhancement factor and the pressure drop penalty factor increase as mass flux increases. The range of pressure drop penalty factor (0.99–1.27) was smaller than that of heat transfer enhancement factor (1.21–1.96). Smooth tube heat transfer coefficients and pressure drops are reasonably predicted by Shah [An improved and extended general correlation for heat transfer during condensation in plain tubes, Int. J. HVAC&R Res. 15 (2009) 889–913] and Jung and Radermacher [Prediction of pressure drop during horizontal annular flow boiling of pure and mixed refrigerants, Int. J. Heat Mass Transfer 32 (1989) 2435–2446] correlation, respectively. For the microfin tube, however, all the existing correlations do not adequately predict the present data. Poor predictions may be attributed to the lack of R-404A and low mass flux data in their database.

scholarly journals Parametric study on heat transfer characteristics of waste heat recovery heat exchanger for automotive exhaust thermoelectric generator

2018 ◽  
Vol 7 (3.3) ◽  
pp. 6
Author(s):  
Ki. Hyun Kim ◽  
Mahesh Suresh Patil ◽  
Jae Hyeong Seo ◽  
Chan Jung Kim ◽  
Gee Soo Lee ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Exchanger ◽  
Numerical Analysis ◽  
Pressure Drop ◽  
Heat Recovery ◽  
Waste Heat Recovery ◽  
Waste Heat ◽  
Heat Transfer Characteristics ◽  
Transfer Characteristics

Background/Objectives: The parametric study on heat transfer characteristics of waste heat recovery heat exchanger was carried out by varying different geometry parameters to suggest optimum model for automotive exhaust thermoelectric generator.Methods/Statistical analysis: The numerical analysis method was applied to compare the heat transfer characteristics of various heat exchanger models. For numerical analysis, various models were created using computer aided drawing considering different fin arrangements and guide plates. Commercial code ANSYS 17.0 was used to analyze the heat transfer and fluid flow behavior of various models. Mesh independency was conducted to enhance the accuracy of the results.Findings: The thermal performance analysis of waste heat recovery heat exchanger was conducted considering pressure drop and heat flux at cooling side. As the fin spaces were increased, the heat flux at cooling side increased, but pressure drop also increased.Improvements/Applications: The developed geometry can be further optimized considering other geometry parameters and efficient system could be developed for power generation using waste heat with heat recovery exchanger and the present study provides detailed numerical analysis considering pressure drop and heat flux. 

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