scholarly journals Scale-Resolving Simulation of a Propane-Fuelled Industrial Gas Turbine Combustor Using Finite-Rate Tabulated Chemistry

Fluids ◽  
2020 ◽  
Vol 5 (3) ◽  
pp. 126 ◽  
Author(s):  
Kai Zhang ◽  
Ali Ghobadian ◽  
Jamshid M. Nouri

The scale-resolving simulation of a practical gas turbine combustor is performed using a partially premixed finite-rate chemistry combustion model. The combustion model assumes finite-rate chemistry by limiting the chemical reaction rate with flame speed. A comparison of the numerical results with the experimental temperature and species mole fraction clearly showed the superiority of the shear stress transport, K-omega, scale adaptive turbulence model (SSTKWSAS). The model outperforms large eddy simulation (LES) in the primary region of the combustor, probably for two reasons. First, the lower amount of mesh employed in the simulation for the industrial-size combustor does not fit the LES’s explicit mesh size dependency requirement, while it is sufficient for the SSTKWSAS simulation. Second, coupling the finite-rate chemistry method with the SSTKWSAS model provides a more reasonable rate of chemical reaction than that predicted by the fast chemistry method used in LES simulation. Other than comparing with the LES data available in the literature, the SSTKWSAS-predicted result is also compared comprehensively with that obtained from the model based on the unsteady Reynolds-averaged Navier–Stokes (URANS) simulation approach. The superiority of the SSTKWSAS model in resolving large eddies is highlighted. Overall, the present study emphasizes the effectiveness and efficiency of coupling a partially premixed combustion model with a scale-resolving simulation method in predicting a swirl-stabilized, multi-jets turbulent flame in a practical, complex gas turbine combustor configuration.

Author(s):  
Keisuke Tanaka ◽  
Tomonari Sato ◽  
Nobuyuki Oshima ◽  
Jiun Kim ◽  
Yusuke Takahashi ◽  
...  

Turbulent combustion flows in the partially premixed combustion field of a dry low-emission gas-turbine combustor were investigated numerically by large-eddy simulation with a 2-scalar flamelet model. Partially premixed combustion was modelled with 2-scalar coupling based on the conservative function of the mixture fraction and the level set function of the premixed flame surface; the governing equations were then used to calculate the gas temperature in the combustion field with flamelet data. A new combustion model was introduced by defining a nondimensional equilibrium temperature to permit the calculation of adiabatic flame temperatures in the combustion field. Furthermore, a conventional G-equation was modified to include spatial gradient terms for the adiabatic flame temperature to facilitate smooth propagation of a burnt-state region in a predominantly diffusion flame. The effect of flame curvature was adjusted by means of an arbitrary parameter in the equation. The simulation results were compared with those from an experiment and a conventional model. Qualitative comparisons of the instantaneous flame properties showed a dramatic improvement in the new combustion model. Moreover, the experimental outlet temperature agreed well with that predicted by the new model. The model can therefore reproduce the propagation of a predominantly diffusion flame in partially premixed combustion.


Author(s):  
Clemens Olbricht ◽  
Johannes Janicka ◽  
Andreas Kempf

A progress variable approach based on premixed generated manifolds (PFGM) is applied to the LES of a model gas turbine combustor that features a lifted partially premixed flame in a complex flow field. The simulations were performed using two codes with different numerical bases from Imperial College (PsiPhi) and Darmstadt (FASTEST-ECL). Based on the same combustion model, the results from both codes show excellent agreement with each other, and good agreement with the experiments. The lifted flame dynamics, mixing, and product species composition including carbon monoxide concentration are all captured, underlining that both codes can be used to successfully simulate partially premixed model gas turbine combustors.


1996 ◽  
Vol 118 (3) ◽  
pp. 201-208 ◽  
Author(s):  
S. M. Correa ◽  
I. Z. Hu ◽  
A. K. Tolpadi

Computer modeling of low-emissions gas-turbine combustors requires inclusion of finite-rate chemistry and its intractions with turbulence. The purpose of this review is to outline some recent developments in and applications of the physical models of combusting flows. The models reviewed included the sophisticated and computationally intensive velocity-composition pdf transport method, with applications shown for both a laboratory flame and for a practical gas-turbine combustor, as well as a new and computationally fast PSR-microstructure-based method, with applications shown for both premixed and nonpremixed flames. Calculations are compared with laserbased spectroscopic data where available. The review concentrates on natural-gas-fueled machines, and liquid-fueled machines operating at high power, such that spray vaporization effects can be neglected. Radiation and heat transfer is also outside the scope of this review.


2019 ◽  
Vol 44 (12) ◽  
pp. 6278-6286 ◽  
Author(s):  
Jaehyun Nam ◽  
Younghun Lee ◽  
Seongpil Joo ◽  
Youngbin Yoon ◽  
Jack J. Yoh

Author(s):  
Alessandro Innocenti ◽  
Antonio Andreini ◽  
Andrea Giusti ◽  
Bruno Facchini ◽  
Matteo Cerutti ◽  
...  

In the present paper a numerical analysis of a low NOx partially premixed burner for industrial gas turbine applications is presented. The first part of the work is focused on the study of the premixing process inside the burner. Standard RANS CFD approach was used: k–ε turbulence model was modified and calibrated in order to find a configuration able to fit available experimental profiles of fuel/air concentration at the exit of the burner. The resulting profiles at different test points have been used to perform reactive simulations of an experimental test rig, where exhaust NOx emissions were measured. An assessment of the turbulent combustion model was carried out with a critical investigation of the expected turbulent combustion regimes in the system and taking into account the partially premixed nature of the flame due to the presence of diffusion type pilot flames. A reliable numerical setup was discovered by comparing predicted and measured NOx emissions at different operating conditions and at different split ratio between main and pilot fuel. In the investigated range, the influence of the premixer in the NOx formation rate was found to be marginal if compared with the pilot flame one. The calibrated numerical setup was then employed to explore possible modifications to fuel injection criteria and fuel split, with the aim of minimizing exhaust NOx emissions. This preliminary numerical screening of alternative fuel injection strategies allowed to define a set of advanced configurations to be investigated in future experimental tests.


1996 ◽  
Vol 118 (2) ◽  
pp. 308-315 ◽  
Author(s):  
M. D. Durbin ◽  
M. D. Vangsness ◽  
D. R. Ballal ◽  
V. R. Katta

A prime requirement in the design of a modern gas turbine combustor is good combustion stability, especially near lean blowout (LBO), to ensure an adequate stability margin. For an aeroengine, combustor blow-off limits are encountered during low engine speeds at high altitudes over a range of flight Mach numbers. For an industrial combustor, requirements of ultralow NOx emissions coupled with high combustion efficiency demand operation at or close to LBO. In this investigation, a step swirl combustor (SSC) was designed to reproduce the swirling flow pattern present in the vicinity of the fuel injector located in the primary zone of a gas turbine combustor. Different flame shapes, structure, and location were observed and detailed experimental measurements and numerical computations were performed. It was found that certain combinations of outer and inner swirling air flows produce multiple attached flames, aflame with a single attached structure just above the fuel injection tube, and finally for higher inner swirl velocity, the flame lifts from the fuel tube and is stabilized by the inner recirculation zone. The observed difference in LBO between co- and counterswirl configurations is primarily a function of how the flame stabilizes, i.e., attached versus lifted. A turbulent combustion model correctly predicts the attached flame location(s), development of inner recirculation zone, a dimple-shaped flame structure, the flame lift-off height, and radial profiles of mean temperature, axial velocity, and tangential velocity at different axial locations. Finally, the significance and applications of anchored and lifted flames to combustor stability and LBO in practical gas turbine combustors are discussed.


1999 ◽  
Vol 121 (2) ◽  
pp. 243-248 ◽  
Author(s):  
D. M. Costura ◽  
P. B. Lawless ◽  
S. H. Fankel

A dynamic combustor model is developed for inclusion into a one-dimensional full gas turbine engine simulation code. A flux-difference splitting algorithm is used to numerically integrate the quasi-one-dimensional Euler equations, supplemented with species mass conservation equations. The combustion model involves a single-step, global finite-rate chemistry scheme with a temperature-dependent activation energy. Source terms are used to account for mass bleed and mass injection, with additional capabilities to handle momentum and energy sources and sinks. Numerical results for cold and reacting flow for a can-type gas turbine combustor are presented. Comparisons with experimental data from this combustor are also made.


Author(s):  
Alessandro Innocenti ◽  
Antonio Andreini ◽  
Bruno Facchini ◽  
Matteo Cerutti ◽  
Gianni Ceccherini ◽  
...  

A numerical investigation of a low NOx partially premixed fuel nozzle for heavy-duty gas turbine applications is presented in this paper. Availability of results from a recent test campaign on the same fuel nozzle architecture allowed the exhaustive comparison study presented in this work. At first, an assessment of the turbulent combustion model was carried out, with a critical investigation of the expected turbulent combustion regimes in the system and taking into account the partially premixed nature of the flame due to the presence of diffusion type pilot flames. In particular, the fluent partially premixed combustion model and a flamelet approach are used to simulate the flame. The laminar flamelet database is generated using the flamelet generated manifold (FGM) chemistry reduction technique. Species and temperature are parameterized by mixture fraction and progress variable. Comparisons with calculations with partially premixed model and the steady diffusion flamelet (SDF) database are made for the baseline configuration in order to discuss possible gains associated with the introduced dimension in the FGM database (reaction progress), which makes it possible to account for nonequilibrium effects. Numerical characterization of the baseline nozzle has been carried out in terms of NOx. Computed values for both the baseline and some alternative premixer designs have been then compared with experimental measurements on the reactive test rig at different operating conditions and different split ratios between main and pilot fuel. Numerical results allowed pointing out the fundamental NOx formation processes, both in terms of spatial distribution within the flame and in terms of different formation mechanisms. The obtained knowledge would allow further improvement of fuel nozzle design.


2021 ◽  
Author(s):  
Saurabh Patwardhan ◽  
Pravin Nakod ◽  
Stefano Orsino ◽  
Rakesh Yadav ◽  
Fang Xu ◽  
...  

Abstract Carbon monoxide (CO) has been identified as one of the regulated pollutants and gas turbine manufacturers target to reduce the CO emission from their gas turbine engines. CO forms primarily when carbonous fuels are not burnt completely, or products of combustion are quenched before completing the combustion. Numerical simulations are effective tools that allow a better understanding of the mechanisms of CO formation in gas turbine engines and are useful in evaluating the effect of different parameters like swirl, fuel atomization, mixing etc. on the overall CO emission for different engine conditions like idle, cruise, approach and take off. In this paper, a thorough assessment of flamelet generated manifold (FGM) combustion model is carried out to predict the qualitative variation and magnitude of CO emission index with the different configurations of a Honeywell test combustor operating with liquid fuel under idle condition, which is the more critical engine condition for CO emission. The different designs of the test combustor are configured in such a way that they yield different levels of CO and hence are ideal to test the accuracy of the combustion model. Large eddy simulation (LES) method is used for capturing the turbulence accurately along with the FGM combustion model that is computationally economical compared to the detailed/reduced chemistry modeling using finite rate combustion model. Liquid fuel spray breakup is modeled using stochastic secondary droplet (SSD) model. Four different configurations of the aviation gas turbine combustor are studied in this work referring to earlier work by Xu et al. [1]. It is shown that the FGM model can predict CO trends accurately. The other global parameters like exit temperature, NOx emissions, pattern factor also show reasonable agreement with the test data. The sensitivity of the CO prediction to the liquid fuel droplet breakup model parameters is also studied in this work. Although the trend of CO variation is captured for different values of breakup parameters, the absolute magnitude of CO emission index differs significantly with the change in the values of breakup parameters suggesting that the spray has a larger impact on the quantitative prediction of CO emission. An accurate prediction of CO trends at idle conditions using FGM model extends the applicability of FGM model to predict different engine operating conditions for different performance criteria accurately.


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