Investigation of Adjacent Lifted Flames Interaction in an Inline and Inclined Multi-Burner Arrangement

The main objective of this research is to assess an innovative, low nitrogen oxides emission combustor concept, which has the potential to achieve the long term European emissions goals for aircraft engines. Lean lifted spray flames and their very low nitrogen oxides emissions are combined with an inclination of burners in annular combustor leading to a more compact combustor with superior stability range. The presented combustor concept was developed in the frame of the European research project CHAIRLIFT (Compact Helical Arranged combustoRs with lean LIFTed flames). CHAIRLIFT combustor concept is based on “low swirl” lean lifted spray flames, which features a high degree of premixing and consequently significantly reduced nitrogen oxides emissions and flashback risk compared to conventional swirl stabilized flames. In the CHAIRLIFT combustor concept, the lifted flames are combined with Short Helical Combustors arrangement to attain stable combustion by tilting the axis of the flames relative to the axis of the turbine to enhance the interaction of adjacent flames in a circumferential direction. A series of experimental tests were conducted at a multi-burner array test rig consisting of up to five modular burners at different burner inclination angles (0° and 45°), equivalence ratios, and relative air pressure drop at ambient conditions. For all investigated configurations, a remarkable high lean blow out for non-piloted burners (ϕLBO = 0.29–0.37), was measured. The multi-burner configurations were observed having a superior stability range in contrast to the typical decrease in stability from single to high swirl multi-burner. The unwanted flow deflection of highly swirled flames in Short Helical Combustors arrangement, could be avoided with the investigated low swirl lifted flames. Moreover, the flame chemiluminescence (OH*) measurements were used to provide a qualitative characterization of the flame topology. Complementary numerical investigations were carried out using different numbers of burners to evaluate the effect of boundary conditions.

Numerical Investigation of the Low-Swirl Flow in an Aeronautical Combustor With Angular Air Supply

Civil air traffic is predicted to further grow in the near future. Hence, the development of aeronautical combustors will face major challenges to meet future stringent environmental regulations. In the present study, an innovative gas turbine combustor with angular air supply called Short Helical Combustor (SHC) is investigated. The main feature of this concept is the helical arrangement of the fuel injectors around the turbine shaft. Aiming at the implementation of a lean-burn concept, a low-swirl lifted flame is adopted. This flame is lifted off and not anchored to the injector which opens the potential of low NOx emissions due to a high degree of premixing within the combustor. In this work, isothermal flow characteristics of such a generic SHC combustor are studied by use of RANS predictions with special emphasis on the interaction of adjacent low-swirl flows. For evaluating the influence of injector parameters on the flow field, a parametric study based on single sector simulations is performed. It is shown that the asymmetrically confined swirling jet flow is strongly deflected towards the sidewall of the staggered SHC dome. The deflection of the flow is associated with an asymmetric pressure field in the vicinity of the burner which is generally known as Coandă effect. As a consequence of the deflected flow, the angular momentum flux at combustor outlet is increased. The interaction of the low-swirl jet and the SHC sidewall is investigated with regards to backflow momentum and residence time in the recirculation zone. It is concluded that by modifying the momentum of the air flow through the injector, the amount of recirculating air flowing back along combustor walls is strongly affected. The present work establishes an understanding of the underlying aerodynamics of the SHC concept which is essential for matching the requirements of lean lifted flames.

Numerical Modeling of Gaseous Partially Premixed Low-Swirl Lifted Flame at Elevated Pressure

Lifted flames have been investigated in the past years for their benefits in terms of NOx emissions reduction for gas turbine applications. In a lifted flame, the flame front stabilized on a position that is significantly detached from the nozzle exit, improving the premixing process before the reaction zone. The distance between the flame front and the nozzle exit is called lift-off height and it represents the main parameter that characterize this type of flame. In the present work, a partially premixed lifted flame employing air-methane mixture is investigated through numerical simulation. Indeed, even if lifted jet flames have been widely studied in the literature, there are only a few examples of lifted partially premixed flames. Nevertheless, this kind of flames assumes an important role considering the current gas turbine applications, since their benefits in terms of stability and low pollutant emissions. This study has been performed with LES calculations using a commercial software suite and the numerical results are compared with experimental data coming from a dedicated campaign held at Karlsruher Institute für Technologie (KIT) on a novel low-swirl injector nozzle. Quenching effects due to strain, curvature and heat loss have been introduced into the combustion model thanks to a correction of the source term in the progress variable equation within the FGM model. The comparison between numerical results and experimental data have been performed in terms of lift-off height and OH* chemiluminescence maps, showing the capability to properly predict the overall flow and to catch flame lift-off even if with an underpredicted height. This points out promising capability of the numerical model in the representation of lifted flames, allowing further investigations of the flame structure otherwise not available from experimental techniques.

Experimental investigation of non-premixed and partially premixed methane lifted flames established on a lobed swirl injector

A lobed swirl injector was tested to examine its potential in combustion control for non-premixed and partially premixed flames. It was found in the experiment that the flame derived from the injector changed between attached and detached flames at different conditions, demonstrating a promising way to control combustion. When air is supplied through the external channel of the lobed swirl injector and fuel passes through the internal channel, a stable lifted flame that is partially premixed was established above the injector exit. With the increase of airflow rate, the flame lift-off height decreases gradually until it is reattached to the injector, forming a diffusion flame. When increasing the fuel flow rate, the lift-off height increases gradually until the flame is blown out. Flow fields of the partially premixed lifted flames were investigated using stereoscopic particle image velocimetry. Streamlines located in the near field of the injector exit do not expand but bend inward, which is quite different from the expansion motion at the exit of the traditional vane swirler. The trough structure on the lobed swirler leads to the outer air flowing inward. Although the crest structure should make the inside gas flow outward, the strong entrainment of the surrounding air would restrain the radial outward motion of the inner gas, thus causing a contracted motion. After the streamline develops to an axial position further away from the injector exit, the swirling jet begins to expand under effects of both the centrifugal force and the development of shear layer to form turbulence. This flow pattern affects both the flame stabilization position and the neighboring reaction zone structure significantly. The measurements also show that the lobed swirl injector is very capable of entraining the ambient air that is sucked into the mainstream from the downward direction.