Failures of the Cast-Iron Columns of Historic Buildings—Case Studies

Selected technical problems related to the rehabilitation of cast-iron columns in structures from the turn of the 19th and 20th century are discussed in the paper. Lack of contemporary standard regulations related to the design of cast-iron structures is a significant problem in the design works and experimental investigations on cast-iron columns are frequently required. The paper presents results of the tests concerning principal properties of cast-iron—strength and deformability. The historical design principles are discussed in the light of the results of experimental investigations. As it was demonstrated, the actual load-carrying capacities of cast-iron columns may exceed by several times the values resulting from the 20th century design rules. The conservatism of the design principles resulted, however, from the material uncertainties—lack of homogeneity and hidden defects of the cast-iron. Selected examples of failures of cast-iron columns from 19th-century structures such as post-industrial buildings and engineering structures are discussed. They resulted from errors made during adaptation works. The reasons for these failures and considered methods of repairing the structures are presented.