scholarly journals Topology Optimisation for Compliant Hip Implant Design and Reduced Strain Shielding

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7184
Author(s):  
Nathanael Tan ◽  
Richard van Arkel

Stiff total hip arthroplasty implants can lead to strain shielding, bone loss and complex revision surgery. The aim of this study was to develop topology optimisation techniques for more compliant hip implant design. The Solid Isotropic Material with Penalisation (SIMP) method was adapted, and two hip stems were designed and additive manufactured: (1) a stem based on a stochastic porous structure, and (2) a selectively hollowed approach. Finite element analyses and experimental measurements were conducted to measure stem stiffness and predict the reduction in stress shielding. The selectively hollowed implant increased peri-implanted femur surface strains by up to 25 percentage points compared to a solid implant without compromising predicted strength. Despite the stark differences in design, the experimentally measured stiffness results were near identical for the two optimised stems, with 39% and 40% reductions in the equivalent stiffness for the porous and selectively hollowed implants, respectively, compared to the solid implant. The selectively hollowed implant’s internal structure had a striking resemblance to the trabecular bone structures found in the femur, hinting at intrinsic congruency between nature’s design process and topology optimisation. The developed topology optimisation process enables compliant hip implant design for more natural load transfer, reduced strain shielding and improved implant survivorship.

Author(s):  
R. D. Crowninshield ◽  
D. Wentz ◽  
W. Paprosky ◽  
A. Rosenberg ◽  
A. Stoller

The intramedullary canal presence of a stemmed prosthetic component can be expected to change the distribution of stress from the joint loading to the adjacent skeleton. The reconstructed skeletal stiffening that results for relatively rigid prosthetic components can result in periprosthetic stress shielding. The abrupt change in reconstruction stiffness that can occur at the implant stem terminus can be associated with periprosthetic pain. A stem end “clothes pin” slot, intended to make a stem end more flexible, produces a substantially asymmetric and abrupt alteration of stem stiffness. The present work is directed to analyzing ways that the structural stiffness of the terminus region of a prosthetic stem can be controlled to provide a symmetrical transitional region of controllable load transfer to the surrounding bone. It is hypothesized that through implant design, prosthesis-to-bone interface pressure and periprosthetic bone stress levels at a prosthetic stem terminus can be reduced and that this will be associated with a reduced occurrence and severity of “end of stem pain” in a variety of prosthetic applications.


Author(s):  
Mustafa Guven Gok

The term stress-shielding is frequently used to mention the reduction in mechanical stimulus in the surrounding bone due to the presence of a biomaterial inert implant whose mechanical properties are superior to bone. As the natural consequence of this, mineral loss occurs in the bone over time and creating subsequent weakness. One of the methods to reduce stress-shielding problem is to develop hip-stem implant designs that will transfer the load more to the bone. Therefore, in this study, multi-lattice designs were developed to reduce the stress-shielding effect in hip implant applications. For this, the proximal part of the hip implant stems has been divided into three parts. Simple cubic, body centered cubic, and face centered cubic lattice structures were created on the upper parts. Inner vertical and inner vertical + inner horizontal beams were added to the lattice structure of the upper part for middle and lower parts, respectively. Due to the multi-lattice designs, the maximum von Mises stress values on the hip implant stem were reduced from 289 to 189 MPa, as well as a weight reduction of up to 25.89%. Stress-shielding signals were obtained by determining the change in strain energy per unit bone mass caused by the presence of the femoral hip implant stem and its ratio to intact bone. In the case of using hip-stems having multi-lattice designs, there is a significant increase (max. 150.47%) in stress-shielding signals from different zones of the femur.


2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Yingjun Wang ◽  
Sajad Arabnejad ◽  
Michael Tanzer ◽  
Damiano Pasini

Even in a well-functioning total hip replacement, significant peri-implant bone resorption can occur secondary to stress shielding. Stress shielding is caused by an undesired mismatch of elastic modulus between the stiffer implant and the adjacent bone tissue. To address this problem, we present here a microarchitected hip implant that consists of a three-dimensional (3D) graded lattice material with properties that are mechanically biocompatible with those of the femoral bone. Asymptotic homogenization (AH) is used to numerically determine the mechanical and fatigue properties of the implant, and a gradient-free scheme of topology optimization is used to find the optimized relative density distribution of the porous implant under multiple constraints dictated by implant micromotion, pore size, porosity, and minimum manufacturable thickness of the cell elements. Obtained for a 38-year-old patient femur, bone resorption is assessed by the difference in strain energy between the implanted bone and the intact bone in the postoperative conditions. The numerical results suggest that bone loss for the optimized porous implant is only 42% of that of a fully solid implant, here taken as benchmark, and 79% of that of a porous implant with uniform density. The architected hip implant presented in this work shows clinical promise in reducing bone loss while preventing implant micromotion, thereby contributing to reduce the risk of periprosthetic fracture and the probability of revision surgery.


Polymer ◽  
2021 ◽  
Vol 227 ◽  
pp. 123865
Author(s):  
Bankole I. Oladapo ◽  
S. Abolfazl Zahedi ◽  
Sikiru O. Ismail

2021 ◽  
Vol 318 ◽  
pp. 71-81
Author(s):  
Basma Eltlhawy ◽  
Tawfik El-Midany ◽  
Noha Fouda ◽  
Ibrahim Eldesouky

The current research presents a novel porous tibia implant design based on porous structure. The implant proximal portion was designed as a porous rhombic dodecahedron structure with 500 μm pore size. Finite element method (FEM) was used to assess the stem behavior under compressive loading compared to a solid stem model. CATIA V5R18 was used for modeling both rhombic dodecahedron and full solid models. Static structural analysis was carried out using ANSYS R18.1 to asses the implant designs. The results indicated enhanced clinical performance of tibial-knee implants compared to the solid titanium implant via increasing the maximum von-Mises stresses by 64% under the tibial tray in porous implant which reduce stress shielding. Also, the maximum shear stress developed in bone/implant interface was reduced by 68% combined with relieving the stress concentration under the stem tip to relieve patients' pain. Finally, porous implants provide cavities for bone ingrowth which improve implant fixation.


Author(s):  
Bradley Hanks ◽  
Shantanab Dinda ◽  
Sanjay Joshi

Total hip arthroplasty (THA) is an increasingly common procedure that replaces all or part of the hip joint. The average age of patients is decreasing, which in turn increases the need for more durable implants. Revisions in hip implants are frequently caused by three primary issues: femoral loading, poor fixation, and stress shielding. First, as the age of hip implant patients decreases, the hip implants are seeing increased loading, beyond what they were traditionally designed for. Second, traditional implants may have roughened surfaces but are not fully porous which would allow bone to grow in and through the implant. Third, traditional implants are too stiff, causing more load to be carried by the implant and shielding the bone from stress. Ultimately this stress shielding leads to bone resorption and implant loosening. Additive manufacturing (AM) presents a unique opportunity for enhanced performance by allowing for personalized medicine and increased functionality through geometrically complex parts. Much research has been devoted to how AM can be used to improve surgical implants through lattice structures. To date, the authors have found no studies that have performed a complete 3D lattice structure optimization in patient specific anatomy. This paper discusses the general design of an AM hip implant that is personalized for patient specific anatomy and proposes a workflow for optimizing a lattice structure within the implant. Using this design workflow, several lattice structured AM hip implants of various unit cell types are optimized. A solid hip implant is compared against the optimized hip implants. It appears the AM hip implant with a tetra lattice outperforms the other implant by reducing stiffness and allowing for greater bone ingrowth. Ultimately it was found that AM software still has many limitations associated with attempting complex optimizations with multiple materials in patient specific anatomy. Though software limitations prevented a full 3D optimization in patient specific anatomy, the challenges associated such an approach and limitations of the current software are discussed.


2018 ◽  
Vol 3 (3) ◽  
pp. 2473011418S0011
Author(s):  
Daniel Sturnick ◽  
Guilherme Saito ◽  
Jonathan Deland ◽  
Constantine Demetracopoulos ◽  
Xiang Chen ◽  
...  

Category: Ankle Arthritis Introduction/Purpose: Loosening of the tibial component is the primary failure mode in total ankle arthroplasty (TAA). The mechanics of the tibial component loosening has not been fully elucidated. Clinically observed radiolucency and cyst formation in the periprosthetic bone may be associated with unfavorable load sharing at and adjacent to the tibial bone-implant interface contributory to implant loosening. However, no study has fully investigated the load transfer from the tibial component to the bone under multiaxial loads in the ankle. The objective of this study was to utilize subject-specific finite element (FE) models to investigate the load transfer through tibial bone-implant interface, as well as periprosthetic bone strains under simulated multiaxial loads. Methods: Bone-implant FE models were developed from CT datasets of three cadaveric specimens that underwent TAA using a modern fixed-bearing tibial implant (a cobalt-chrome tray with a polyethylene bearing, Salto Talaris, Integra LifeSciences). Implant placement was estimated from the post-operative CT scans. Bone was modeled as isotropic elastic material with inhomogeneous Young’s modulus (determined from CT Hounsfield units) and a uniform Poisson’s ratio of 0.3. The tibial tray (Young’s modulus: 200,000 MPa, Poisson’s ratio: 0.3) and the polyethylene bearing (Young’s modulus: 600 MPa, Poisson’s ratio: 0.4) were modeled as isotropic elastic. A 100-N compressive force, a 300-N anterior force, and a 3-Nm moment were applied to two literature based loading regions on the surface of the polyethylene bearing. The proximal tibia was fixed in all directions. The bone-implant contact was modeled as frictional with a coefficient of 0.7, whereas the polyethylene bearing was bonded to the tray. Results: Along the long axis of the tibia, load was transferred to the bone primarily through the flat bone-contacting base of the tibial tray and the cylindrical top of the keel, little amount of load was transferred to the bone between those two features (Fig. 1A). Low strain was observed in bone regions medial and lateral to the keel of the tibial tray, where bone cysts were often observed clinically (Fig. 1A). On average, approximated 70% of load was transferred through the anterior aspect of the tibial tray at the flat bone-contacting base, which corresponded to the relatively high bone strain adjacent to the implant edge in the anterior bone-implant interface (Fig. 1B). Conclusion: Our results demonstrated a two-step load transfer pattern along the long axis of the tibia, revealing regions with low bone strain peripheral to the keel indicative to stress shielding. Those regions were consistent with the locations of bone cysts observed clinically, which may be explained by the stress shielding associated remodeling of bone. These findings could also describe the mechanism of implant loosening and failure. Future studies may use our model to simulate more loading scenarios, as well as different implant placement and design, to identify means to optimize load transfer to the bone and prevent stress shielding.


2007 ◽  
Vol 7 (3) ◽  
pp. 349-355 ◽  
Author(s):  
M. Nizam Ahmad ◽  
Solehuddin Shuib ◽  
A.Y. Hassan ◽  
A.A. Shokri ◽  
M.I.Z. Ridzwan ◽  
...  

2019 ◽  
Vol 19 (2) ◽  
pp. 693-699 ◽  
Author(s):  
Abdulsalam Abdulaziz Al-Tamimi ◽  
Carlos Quental ◽  
Joao Folgado ◽  
Chris Peach ◽  
Paulo Bartolo

Abstract The design of commercially available fixation plates and the materials used for their fabrication lead to the plates being stiffer than bone. Consequently, commercial plates are prone to induce bone stress shielding. In this study, three-dimensional fixation plates are designed using topology optimisation aiming to reduce the risk of bone stress shielding. Fixation plate designs were optimised by minimising the strain energy for three levels of volume reduction (i.e. 25%, 45% and 75%). To evaluate stress shielding, changes in bone stress due to the different fixation plate designs were determined on the fracture plane of an idealised shaft of a long bone under a four-point bending load considering the effect of a patient walking with crutches of a transverse fractured tibia. Topology optimisation is a viable approach to design less stiff plates with adequate mechanical strength considering high volume reductions, which consequently increased the stress transferred to the bone fracture plane minimising bone stress shielding.


2018 ◽  
Vol 3 (2) ◽  
pp. 45-57 ◽  
Author(s):  
Charles Rivière ◽  
Guido Grappiolo ◽  
Charles A. Engh ◽  
Jean-Pierre Vidalain ◽  
Antonia-F. Chen ◽  
...  

Bone remodelling around a stem is an unavoidable long-term physiological process highly related to implant design. For some predisposed patients, it can lead to periprosthetic bone loss secondary to severe stress-shielding, which is thought to be detrimental by contributing to late loosening, late periprosthetic fracture, and thus rendering revision surgery more complicated. However, these concerns remain theoretical, since late loosening has yet to be documented among bone ingrowth cementless stems demonstrating periprosthetic bone loss associated with stress-shielding. Because none of the stems replicate the physiological load pattern on the proximal femur, each stem design is associated with a specific load pattern leading to specific adaptive periprosthetic bone remodelling. In their daily practice, orthopaedic surgeons need to differentiate physiological long-term bone remodelling patterns from pathological conditions such as loosening, sepsis or osteolysis. To aid in that process, we decided to clarify the behaviour of the five most used femoral stems. In order to provide translational knowledge, we decided to gather the designers’ and experts’ knowledge and experience related to the design rationale and the long-term bone remodelling of the following femoral stems we deemed ‘legendary’ and still commonly used: Corail (Depuy); Taperloc (Biomet); AML (Depuy); Alloclassic (Zimmer); and CLS-Spotorno (Zimmer).Cite this article: EFORT Open Rev 2018;3:45-57. DOI: 10.1302/2058-5241.3.170024


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