A Fundamental Economic Assessment of Recovering Rare Earth Elements and Critical Minerals from Acid Mine Drainage Using a Network Sourcing Strategy

In recent years, acid mine drainage (AMD) has emerged as a promising unconventional source of rare earth elements (REEs) and other critical minerals (CMs) such as cobalt and manganese. In this regard, AMD provides a natural heap leaching effect that extracts and concentrates REE/CM from the host strata creating a partially enriched feedstock suitable for downstream extraction, separation, and recovery. While several prior studies have described processes and approaches for the valorization of AMD, very few have described the supply chain and infrastructure requirements as well as the associated economic assessment. To that end, this paper provides a fundamental economic assessment of REE/CM recovery from AMD using a network sourcing strategy in addition to a robust, flexible feedstock separations and refining facility. The methodology of this paper follows that of a typical techno-economic analysis with capital and operating costs estimated using AACE Class IV (FEL-2) guidelines. To demonstrate the range of possible outcomes, four pricing scenarios were modeled including contemporary prices (September, 2021) as well as the minimum and maximum prices over the last decade. In addition, five production scenarios were considered reflecting variations in the product suite, ranging from full elemental separation to magnet REE and CM production only (i.e., Pr, Nd, Tb, Dy, Y, Sc, Co, and Mn). The results of this analysis show that, with the exception of the minimum price scenario, all operational configurations have positive economic indicators with rates of return varying from 25% to 32% for the contemporary price scenario. The optimal configuration was determined to be production of Co, Mn, and all REEs except for mischmetal, which is not recovered. Sensitivity analysis and Monte Carlo simulation show that capital cost and HCl consumption are the two major factors influencing rate of return, thus indicating opportunities for future technology development and cost optimization. Implications of the study and a cooperative profit-sharing model for sourcing are also described.

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Effect of acid mine drainage on dissolved rare earth elements geochemistry along a fluvial–estuarine system: the Tinto-Odiel Estuary (S.W. Spain)

Hydrology Research ◽

10.2166/nh.2012.012b ◽

2012 ◽

Vol 43 (3) ◽

pp. 262-274 ◽

Cited By ~ 11

Author(s):

J. Borrego ◽

B. Carro ◽

N. López-González ◽

J. de la Rosa ◽

J. A. Grande ◽

...

Keyword(s):

Rare Earth ◽

Acid Mine Drainage ◽

Rare Earth Elements ◽

Mine Drainage ◽

Drainage System ◽

Estuarine System ◽

Mixing Zone ◽

Heavy Rare Earth ◽

Acid Mine ◽

Heavy Rare Earth Elements

The concentration of rare earth elements together with Sc, Y, and U, as well as rare earth elements fractionation patterns, in the water of an affected acid mine drainage system were investigated. Significant dissolved concentrations of the studied elements were observed in the fluvial sector of this estuary system (Sc ∼ 31 μg L−1, Y ∼ 187 μg L−1, U ∼ 41 μg L−1, Σ rare earth elements ∼621 μg L−1), with pH values below 2.7. In the mixing zone of the estuary, concentrations are lower (Sc ∼ 2.1 μg L−1; Y ∼ 16.7 μg L−1; U ∼ 4.8 μg L−1; Σ rare earth elements ∼65.3 μg L−1) and show a strong longitudinal gradient. The largest rare earth elements removal occurs in the medium-chlorinity zone and it becomes extreme for heavy rare earth elements, as observed for Sc. Samples of the mixing zone show a North American Shale normalized pattern similar to the fluvial zone water, while the samples located in the zone with pH between 6.5 and 7.7 show a depletion of light rare earth elements relative to middle rare earth elements and heavy rare earth elements, similar to that observed in samples of the marine estuary.

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