scholarly journals Research on Hazardous Waste Removal Management: Identification of the Hazardous Characteristics of Fluid Catalytic Cracking Spent Catalysts

Molecules ◽  
2021 ◽  
Vol 26 (8) ◽  
pp. 2289
Author(s):  
Haihui Fu ◽  
Yan Chen ◽  
Tingting Liu ◽  
Xuemei Zhu ◽  
Yufei Yang ◽  
...  

Fluid catalytic cracking (FCC) spent catalysts are the most common catalysts produced by the petroleum refining industry in China. The National Hazardous Waste List (2016 edition) lists FCC spent catalysts as hazardous waste, but this listing is very controversial in the petroleum refining industry. This study collects samples of waste catalysts from seven domestic catalytic cracking units without antimony-based passivation agents and identifies their hazardous characteristics. FCC spent catalysts do not have the characteristics of flammability, corrosiveness, reactivity, or infectivity. Based on our analysis of the components and production process of the FCC spent catalysts, we focused on the hazardous characteristic of toxicity. Our results show that the leaching toxicity of the heavy metal pollutants nickel, copper, lead, and zinc in the FCC spent catalyst samples did not exceed the hazardous waste identification standards. Assuming that the standards for antimony and vanadium leachate are 100 times higher than that of the surface water and groundwater environmental quality standards, the leaching concentration of antimony and vanadium in the FCC spent catalyst of the G set of installations exceeds the standard, which may affect the environmental quality of surface water or groundwater. The quantities of toxic substances in all spent FCC catalysts, except those from G2, does not exceed the standard. The acute toxicity of FCC spent catalysts in all installations does not exceed the standard. Therefore, we exclude “waste catalysts from catalytic cracking units without antimony-based passivating agent passivation nickel agent” from the “National Hazardous Waste List.”

Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2732
Author(s):  
Baishun Zhao ◽  
Chuansheng Wang ◽  
Huiguang Bian

Spent fluid catalytic cracking catalysts (FCC catalysts) produced by the petrochemical industry are considered to be environmentally hazardous waste, and precious metals and heavy metals deposited on the surface make them difficult to treat. Even so, these catalysts retain some of their activity. The pyrolysis of waste tires is considered to be one of the most effective ways to solve the fossil fuel resource crisis, and this study attempts to catalyze the pyrolysis of waste tires using spent catalysts to increase the value of both types of waste. FCC catalysts reduced the activation energy (E) of waste tire pyrolysis. When the catalyst dosage was 30 wt.%, the E of tread rubber decreased from 238.87 kJ/mol to 181.24 kJ/mol, which was a 19.94% reduction. The E of the inner liner decreased from 288.03 kJ/mol to 209.12 kJ/mol, a 27.4% reduction. The spent catalyst was more effective in reducing the E and solid yield of the inner liner made of synthetic rubber. It should be emphasized that an appropriate increase in the heating rate can fully exert the selectivity of the catalyst. The catalyst could also be effectively used twice, and the optimum ratio of catalyst/waste tires was about 1/4.5. Compared with specially prepared catalysts, it is more cost-effective to use such wastes as a catalyst for waste tire pyrolysis.


1993 ◽  
Vol 29 (9) ◽  
pp. 413-416
Author(s):  
�. F. Kaminskii ◽  
I. T. Kozlov ◽  
S. G. Ashitko

2013 ◽  
Vol 1 ◽  
pp. 194308921350702
Author(s):  
Madhavi Madeti ◽  
Sharad V. Lande ◽  
Kalpana G ◽  
R. K. Mewada ◽  
R. V. Jasra

We have attempted a green alternative to reuse the spent fluid catalytic cracking (FCC) catalyst that is used in petroleum refining industry for the upgradation and purification of various petroleum streams and residues. The spent FCC zeolite–based catalyst modified by enhancing the acidic properties by incorporating Zn and In metals in the matrix. The various prepared catalysts were systematically characterized by X-ray powder diffraction and Brunauer–Emmett–Teller (BET; adsorption isotherm) surface area. The acidity of the materials was studied by temperature-programmed desorption of ammonia (NH3-TPD). The well-characterized catalysts were applied for liquid phase benzylation of o-xylene using benzyl chloride.


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