scholarly journals Adaptive Multiclass Mahalanobis Taguchi System for Bearing Fault Diagnosis under Variable Conditions

Sensors ◽  
2018 ◽  
Vol 19 (1) ◽  
pp. 26 ◽  
Author(s):  
Ning Wang ◽  
Zhipeng Wang ◽  
Limin Jia ◽  
Yong Qin ◽  
Xinan Chen ◽  
...  

Bearings are vital components in industrial machines. Diagnosing the fault of rolling element bearings and ensuring normal operation is essential. However, the faults of rolling element bearings under variable conditions and the adaptive feature selection has rarely been discussed until now. Thus, it is essential to develop a practicable method to put forward the disposal of the fault under variable conditions. Considering these issues, this paper uses the method based on the Mahalanobis Taguchi System (MTS), and overcomes two shortcomings of MTS: (1) MTS is an effective tool to classify faults and has strong robustness to operating conditions, but it can only handle binary classification problems, and this paper constructs the multiclass measurement scale to deal with multi-classification problems. (2) MTS can determine important features, but uses the hard threshold to select the features, and this paper selects the proper feature sequence instead of the threshold to overcome the lesser adaptivity of the threshold configuration for signal-to-noise gain. Hence, this method proposes a novel method named adaptive Multiclass Mahalanobis Taguchi system (aMMTS), in conjunction with variational mode decomposition (VMD) and singular value decomposition (SVD), and is employed to diagnose the faults under the variable conditions. Finally, this method is verified by using the signal data collected from Case Western Reserve University Bearing Data Center. The result shows that it is accurate for bearings fault diagnosis under variable conditions.

Author(s):  
Yaguo Lei ◽  
Zongyao Liu ◽  
Julien Ouazri ◽  
Jing Lin

Ensemble empirical mode decomposition (EEMD) represents a valuable aid in empirical mode decomposition (EMD) and has been widely used in fault diagnosis of rolling element bearings. However, the intrinsic mode functions (IMFs) generated by EEMD often contain residual noise. In addition, adding different white Gaussian noise to the signal to be analyzed probably produces a different number of IMFs, and different number of IMFs makes difficult the averaging. To alleviate these two drawbacks, complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN) was previously presented. Utilizing the advantages of CEEMDAN in extracting weak characteristics from noisy signals, a new fault diagnosis method of rolling element bearings based on CEEMDAN is proposed. With this method, a particular noise is added at each stage and after each IMF extraction, a unique residue is computed. In this way, this method solves the problem of the final averaging and obtains IMFs with less noise. A simulated signal is used to illustrate the effectiveness of the proposed method, and the decomposition results show that the method obtains more accurate IMFs than the EEMD. To further demonstrate the proposed method, it is applied to fault diagnosis of locomotive rolling element bearings. The diagnosis results prove that the method based on CEEMDAN may reveal the fault characteristic information of rolling element bearings better.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Weigang Wen ◽  
Zhaoyan Fan ◽  
Donald Karg ◽  
Weidong Cheng

Nonlinear characteristics are ubiquitous in the vibration signals produced by rolling element bearings. Fractal dimensions are effective tools to illustrate nonlinearity. This paper proposes a new approach based on Multiscale General Fractal Dimensions (MGFDs) to realize fault diagnosis of rolling element bearings, which are robust to the effects of variation in operating conditions. The vibration signals of bearing are analyzed to extract the general fractal dimensions in multiscales, which are in turn utilized to construct a feature space to identify fault pattern. Finally, bearing faults are revealed by pattern recognition. Case studies are carried out to evaluate the validity and accuracy of the approach. It is verified that this approach is effective for fault diagnosis of rolling element bearings under various operating conditions via experiment and data analysis.


2015 ◽  
Vol 39 (3) ◽  
pp. 593-603
Author(s):  
Xinghui Zhang ◽  
Jianshe Kang ◽  
Hongzhi Teng ◽  
Jianmin Zhao

Gear and bearing faults are the main causes of gearbox failure. Till now, incipient fault diagnosis of these two components has been a problem and needs further research. In this context, it is found that Lucy–Richardson deconvolution (LRD) proved to be an excellent tool to enhance fault diagnosis in rolling element bearings and gears. LRD’s good identification capabilities of fault frequencies are presented which outperform envelope analysis. This is very critical for early fault diagnosis. The case studies were carried out to evaluate the effectiveness of the proposed method. The results of simulated and experimental studies show that LRD is efficient in alleviating the negative effect of noise and transmission path. The results of simulation and experimental tests demonstrated outperformance of LRD compared to classical envelope analysis for fault diagnosis in rolling element bearings and gears, especially when it is applied to the processing of signals with strong background noise.


Sign in / Sign up

Export Citation Format

Share Document