scholarly journals Simulation-Based Decision Support System to Improve Material Flow of a Textile Company

2021 ◽  
Vol 13 (5) ◽  
pp. 2947
Author(s):  
Vítor Silva ◽  
Luís Pinto Ferreira ◽  
Francisco J. G. Silva ◽  
Benny Tjahjono ◽  
Paulo Ávila

To remain competitive, companies must continuously improve the processes at hand, be they administrative, production, or logistics. The objective of the study described in this paper was to develop a decision-making tool based on a simulation model to support the production of knits and damask fabrics. The tool was used to test different control strategies for material flow, from the raw material warehouse to the finished product warehouse, and thus can also be used to evaluate the impacts of these strategies on the productivity. The data upon which the decision support tool was built were collected from five sectors of the plant: the raw material warehouse, knit production, damask production, finishing work, and the finished product warehouse. The decision support tool met the objectives of the project, with all five strategies developed showing positive results. Knit and damask production rates increased by up to 8% and 44%, respectively, and a reduction of 75% was observed in the waiting time on the point of entry to the finishing work area, compared to the company’s existing system.

2020 ◽  
Vol 50 (4) ◽  
pp. 255-268
Author(s):  
Aníbal M. Blanco ◽  
M. Susana Moreno ◽  
Carolina Taraborelli ◽  
Flavio D’Angelo ◽  
Facundo Iturmendi ◽  
...  

We describe the development of a decision-support tool to assist in the operations of a large concentrated apple and pear juice plant. The tool’s objective is to generate detailed schedules of clarified juice batches to be produced in the following weeks considering incoming fruit forecasts, commercial commitments, and infrastructural constraints. The tool is based on two interactive modules, PLANNER and SIMOPT, with different and complementary purposes. Each module is based on mixed-integer models with specific inputs, outputs, and user interfaces. PLANNER consists of three submodules: (i) planning assigns a batch of concentrated juice to be produced on a specific day, taking into account cleaning activities, rest days, raw material availability, and production and storage constraints; (ii) preprocessing organizes juice orders in batches; and (iii) pooling provides a detailed monitoring of semielaborated juice in storage pools in terms of inventories and sugar and acid content. Finally, SIMOPT provides a detailed optimal operative condition of the plant together with a thorough calculation of specific costs. This information is used by PLANNER to evaluate the corresponding economic objective functions. Besides providing optimal target conditions to the plant and feasible production schedules, the developed tools generate production guidelines in the long term and allow performing scenario studies.


2016 ◽  
Vol 27 (7) ◽  
pp. 898-914 ◽  
Author(s):  
Nicholas A. Meisel ◽  
Christopher B. Williams ◽  
Kimberly P. Ellis ◽  
Don Taylor

Purpose Additive manufacturing (AM) can reduce the process supply chain and encourage manufacturing innovation in remote or austere environments by producing an array of replacement/spare parts from a single raw material source. The wide variety of AM technologies, materials, and potential use cases necessitates decision support that addresses the diverse considerations of deployable manufacturing. The paper aims to discuss these issues. Design/methodology/approach Semi-structured interviews with potential users are conducted in order to establish a general deployable AM framework. This framework then forms the basis for a decision support tool to help users determine appropriate machines and materials for their desired deployable context. Findings User constraints are separated into process, machine, part, material, environmental, and logistical categories to form a deployable AM framework. These inform a “tiered funnel” selection tool, where each stage requires increased user knowledge of AM and the deployable context. The tool can help users narrow a database of candidate machines and materials to those appropriate for their deployable context. Research limitations/implications Future work will focus on expanding the environments covered by the decision support tool and expanding the user needs pool to incorporate private sector users and users less familiar with AM processes. Practical implications The framework in this paper can influence the growth of existing deployable manufacturing endeavors (e.g. Rapid Equipping Force Expeditionary Lab – Mobile, Army’s Mobile Parts Hospital, etc.) and considerations for future deployable AM systems. Originality/value This work represents novel research to develop both a framework for deployable AM and a user-driven decision support tool to select a process and material for the deployable context.


2012 ◽  
Vol 49 ◽  
pp. 2-15 ◽  
Author(s):  
Shady Attia ◽  
Elisabeth Gratia ◽  
André De Herde ◽  
Jan L.M. Hensen

Author(s):  
Mohamed Nezar Abourraja ◽  
Abdelaziz Benantar ◽  
Naoufal Rouky ◽  
Dalila Boudebous ◽  
Jaouad Boukachour ◽  
...  

Recently, seaports have paid much attention to container transportation by rail to evacuate huge container flow received by sea. In this line, Le Havre seaport, as the first French port in terms of containers’ traffic, plans to put into service a rail-road terminal near the Paris region. The main purpose of this new inland terminal is to restrict the intensive use of roads on the Le Havre-Paris corridor and achieve a better massification share of hinterland transportation. Containers are routed by train between Le Havre and this terminal and the last/first mile remains done by trucks. This paper aims to propose a decision support tool based on simulation for the layout design problem of this new terminal. This tool is tested using a set of scenarios and the obtained results are then discussed.


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