scholarly journals Predicting Remaining Useful Life using Time Series Embeddings based on Recurrent Neural Networks

Author(s):  
Narendhar Gugulothu ◽  
Vishnu TV ◽  
Pankaj Malhotra ◽  
Lovekesh Vig ◽  
Puneet Agarwal ◽  
...  

We consider the problem of estimating the remaining useful life (RUL) of a system or a machine from sensor data. Many approaches for RUL estimation based on sensor data make assumptions about how machines degrade. Additionally, sensor data from machines is noisy and often suffers from missing values in many practical settings. We propose Embed-RUL: a novel approach for RUL estimation from sensor data that does not rely on any degradation-trend assumptions, is robust to noise, and handles missing values. Embed-RUL utilizes a sequence-to-sequence model based on Recurrent Neural Networks (RNNs) to generate embeddings for multivariate time series subsequences. The embeddings for normal and degraded machines tend to be different, and are therefore found to be useful for RUL estimation. We show that the embeddings capture the overall pattern in the time series while filtering out the noise, so that the embeddings of two machines with similar operational behavior are close to each other, even when their sensor readings have significant and varying levels of noise content. We perform experiments on publicly available turbofan engine dataset and a proprietary real-world dataset, and demonstrate that Embed-RUL outperforms the previously reported state-of-the-art (Malhotra, TV, et al., 2016) on several metrics.

Processes ◽  
2020 ◽  
Vol 8 (9) ◽  
pp. 1155
Author(s):  
Yi-Wei Lu ◽  
Chia-Yu Hsu ◽  
Kuang-Chieh Huang

With the development of smart manufacturing, in order to detect abnormal conditions of the equipment, a large number of sensors have been used to record the variables associated with production equipment. This study focuses on the prediction of Remaining Useful Life (RUL). RUL prediction is part of predictive maintenance, which uses the development trend of the machine to predict when the machine will malfunction. High accuracy of RUL prediction not only reduces the consumption of manpower and materials, but also reduces the need for future maintenance. This study focuses on detecting faults as early as possible, before the machine needs to be replaced or repaired, to ensure the reliability of the system. It is difficult to extract meaningful features from sensor data directly. This study proposes a model based on an Autoencoder Gated Recurrent Unit (AE-GRU), in which the Autoencoder (AE) extracts the important features from the raw data and the Gated Recurrent Unit (GRU) selects the information from the sequences to forecast RUL. To evaluate the performance of the proposed AE-GRU model, an aircraft turbofan engine degradation simulation dataset provided by NASA was used and a comparison made of different recurrent neural networks. The results demonstrate that the AE-GRU is better than other recurrent neural networks, such as Long Short-Term Memory (LSTM) and GRU.


2018 ◽  
Vol 8 (1) ◽  
Author(s):  
Zhengping Che ◽  
Sanjay Purushotham ◽  
Kyunghyun Cho ◽  
David Sontag ◽  
Yan Liu

2019 ◽  
Vol 16 (9) ◽  
pp. 669-679
Author(s):  
Manassakan SANAYHA ◽  
Peerapon VATEEKUL

All machines in power plants need high reliability and to be continuous run at all times in the production process. The Remaining Useful Life (RUL) prediction of machines is an estimation for planning maintenance activities in advance to save the cost of corrective and preventive maintenance. Most existing models analyze sensor data separately. This univariate analysis never considers the relationship between sensors and time simultaneously. In this paper, we applied a Convolutional Neural Network (CNN), which considered both dimensions of and sensors; a multivariate time series analysis. Furthermore, we applied many techniques to enhance the framework of deep learning, including dropout, L2 Regularization, and the Adaptive Gradient Descent (AdaGrad). For the experiment, we conducted our method and showed the performance in term of Root Mean Square Error (RMSE) on a standard benchmark and for real-case datasets.


AI ◽  
2021 ◽  
Vol 2 (1) ◽  
pp. 48-70
Author(s):  
Wei Ming Tan ◽  
T. Hui Teo

Prognostic techniques attempt to predict the Remaining Useful Life (RUL) of a subsystem or a component. Such techniques often use sensor data which are periodically measured and recorded into a time series data set. Such multivariate data sets form complex and non-linear inter-dependencies through recorded time steps and between sensors. Many current existing algorithms for prognostic purposes starts to explore Deep Neural Network (DNN) and its effectiveness in the field. Although Deep Learning (DL) techniques outperform the traditional prognostic algorithms, the networks are generally complex to deploy or train. This paper proposes a Multi-variable Time Series (MTS) focused approach to prognostics that implements a lightweight Convolutional Neural Network (CNN) with attention mechanism. The convolution filters work to extract the abstract temporal patterns from the multiple time series, while the attention mechanisms review the information across the time axis and select the relevant information. The results suggest that the proposed method not only produces a superior accuracy of RUL estimation but it also trains many folds faster than the reported works. The superiority of deploying the network is also demonstrated on a lightweight hardware platform by not just being much compact, but also more efficient for the resource restricted environment.


2018 ◽  
Vol 8 (12) ◽  
pp. 2416 ◽  
Author(s):  
Ansi Zhang ◽  
Honglei Wang ◽  
Shaobo Li ◽  
Yuxin Cui ◽  
Zhonghao Liu ◽  
...  

Prognostics, such as remaining useful life (RUL) prediction, is a crucial task in condition-based maintenance. A major challenge in data-driven prognostics is the difficulty of obtaining a sufficient number of samples of failure progression. However, for traditional machine learning methods and deep neural networks, enough training data is a prerequisite to train good prediction models. In this work, we proposed a transfer learning algorithm based on Bi-directional Long Short-Term Memory (BLSTM) recurrent neural networks for RUL estimation, in which the models can be first trained on different but related datasets and then fine-tuned by the target dataset. Extensive experimental results show that transfer learning can in general improve the prediction models on the dataset with a small number of samples. There is one exception that when transferring from multi-type operating conditions to single operating conditions, transfer learning led to a worse result.


2021 ◽  
Vol 13 (1) ◽  
Author(s):  
Mahbubul Alam ◽  
Laleh Jalali ◽  
Mahbubul Alam ◽  
Ahmed Farahat ◽  
Chetan Gupta

Abstract—Prognostics aims to predict the degradation of equipment by estimating their remaining useful life (RUL) and/or the failure probability within a specific time horizon. The high demand of equipment prognostics in the industry have propelled researchers to develop robust and efficient prognostics techniques. Among data driven techniques for prognostics, machine learning and deep learning (DL) based techniques, particularly Recurrent Neural Networks (RNNs) have gained significant attention due to their ability of effectively representing the degradation progress by employing dynamic temporal behaviors. RNNs are well known for handling sequential data, especially continuous time series sequential data where the data follows certain pattern. Such data is usually obtained from sensors attached to the equipment. However, in many scenarios sensor data is not readily available and often very tedious to acquire. Conversely, event data is more common and can easily be obtained from the error logs saved by the equipment and transmitted to a backend for further processing. Nevertheless, performing prognostics using event data is substantially more difficult than that of the sensor data due to the unique nature of event data. Though event data is sequential, it differs from other seminal sequential data such as time series and natural language in the following manner, i) unlike time series data, events may appear at any time, i.e., the appearance of events lacks periodicity; ii) unlike natural languages, event data do not follow any specific linguistic rule. Additionally, there may be a significant variability in the event types appearing within the same sequence.  Therefore, this paper proposes an RUL estimation framework to effectively handle the intricate and novel event data. The proposed framework takes discrete events generated by an equipment (e.g., type, time, etc.) as input, and generates for each new event an estimate of the remaining operating cycles in the life of a given component. To evaluate the efficacy of our proposed method, we conduct extensive experiments using benchmark datasets such as the CMAPSS data after converting the time-series data in these datasets to sequential event data. The event data conversion is carried out by careful exploration and application of appropriate transformation techniques to the time series. To the best of our knowledge this is the first time such event-based RUL estimation problem is introduced to the community. Furthermore, we propose several deep learning and machine learning based solution for the event-based RUL estimation problem. Our results suggest that the deep learning models, 1D-CNN, LSTM, and multi-head attention show similar RMSE, MAE and Score performance. Foreseeably, the XGBoost model achieve lower performance compared to the deep learning models since the XGBoost model fails to capture ordering information from the sequence of events. 


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