scholarly journals Design of Thermally Constrained High-Frequency Induction Heating System

Author(s):  
Arun Paul

One of the most prominent application areas of induction heating principle is for sealing of caps of plastic and glass containers. It is increasingly being used to seal containers with extremely wide range industrial products. The process ambience around the controller for sealing of bottles containing different types of products could be different. Such prospects, often, could act as constraints for design of power controllers. Dust prone environment prevailing in processes such as for sealing nutraceuticals, coffee, a few pharma products, etc. recommends use of air-tight enclosure. It does not have any ventilation, even the natural air movement inside or the free convection is restricted. This article proposes that the internal convection could still be made effective by creating requisite buoyant force where both power converter topology and component engineering could play important roles. The topology should optimally reduce the power loss and surface temperature of components should be high. The proposed idea has been validated by designing a zero-ventilated 1.5 kW, 50 kHz induction heating system that includes the induction coil head.

2021 ◽  
Author(s):  
Arun Paul

One of the most prominent application areas of induction heating principle is for sealing of caps of plastic and glass containers. It is increasingly being used to seal containers with extremely wide range industrial products. The process ambience around the controller for sealing of bottles containing different types of products could be different. Such prospects, often, could act as constraints for design of power controllers. Dust prone environment prevailing in processes such as for sealing nutraceuticals, coffee, a few pharma products, etc. recommends use of air-tight enclosure. It does not have any ventilation, even the natural air movement inside or the free convection is restricted. This article proposes that the internal convection could still be made effective by creating requisite buoyant force where both power converter topology and component engineering could play important roles. The topology should optimally reduce the power loss and surface temperature of components should be high. The proposed idea has been validated by designing a zero-ventilated 1.5 kW, 50 kHz induction heating system that includes the induction coil head.


2021 ◽  
Author(s):  
Arun Paul

One of the most prominent application areas of induction heating principle is for sealing of caps of plastic and glass containers. It is increasingly being used to seal containers with extremely wide range industrial products. The process ambience around the controller for sealing of bottles containing different types of products could be different. Such prospects, often, could act as constraints for design of power controllers. Dust prone environment prevailing in processes such as for sealing nutraceuticals, coffee, a few pharma products, etc. recommends use of air-tight enclosure. It does not have any ventilation, even the natural air movement inside or the free convection is restricted. This article proposes that the internal convection could still be made effective by creating requisite buoyant force where both power converter topology and component engineering could play important roles. The topology should optimally reduce the power loss and surface temperature of components should be high. The proposed idea has been validated by designing a zero-ventilated 1.5 kW, 50 kHz induction heating system that includes the induction coil head.


Abstract Besides the induction coil and workpiece, the induction generator (source of ac power) is probably the most important component of an overall induction heating system. Such equipment is typically rated in terms of its frequency and maximum output power (in kilowatts). This chapter addresses the selection of power supplies in terms of these two factors as well as the operational features of different types of sources. The six different types of power supplies for induction heating applications covered in this chapter are line-frequency supplies, frequency multipliers, motor-generators, solid-state (static) inverters, spark-gap converters, and radio-frequency power supplies. The chapter discusses the design and characteristics of each of the various types of power supplies.


2003 ◽  
Vol 38 (9) ◽  
pp. 592-599
Author(s):  
Daichi Yoshida ◽  
Hiroyasu Kifune ◽  
Yoshihiro Hatanaka ◽  
Takao Takase ◽  
Masahiro Komatsu

2014 ◽  
Vol 622 ◽  
pp. 39-43 ◽  
Author(s):  
Nagarajan Booma ◽  
Rama Reddy Sathi ◽  
Vishuram Pradeep

This paper presents a combined asymmetrical voltage cancellation and pulse density modulation technique for energy efficient induction heating system. The proposed technique minimizes the switching losses through soft switching operation and improves the efficiency at low power level. In this modulation technique, the smooth power control can be achieved. The study of power converter has been performed through MATLAB simulation tool and the results are presented. In this proposal, the efficiency of PDM and AVC control techniques are compared with the Hybrid Modulation technique.


2021 ◽  
Vol 13 (11) ◽  
pp. 6061
Author(s):  
Myung-hwan Lim ◽  
Changhee Lee

In this study, we analysed the thermal field generated on the surface of reinforcing steel through 2D and 3D magnetic field analyses based on previous experiments on the temperature rise characteristics of reinforcing steel, temperature rise characteristics and mechanical characteristics. According to the results of the analysis of transferred heat from heated reinforcing steel to concrete, the actual reinforced concrete was analysed and compared with the actual measurements, and the following conclusions were reached. Through analysing the heat source that is generated by the eddy current and the heat that is transferred from the reinforcing steel to concrete, stress analysis is expected to predict and evaluate various problems that arise when induction heating technology is applied to the site.


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