Calculation of temperature balance of aluminum strip obtained at casting and rolling unit

2020 ◽  
pp. 218-222
Author(s):  
S.B. Aryulin ◽  
I.A. Lysina
Keyword(s):  
Continuous Casting ◽  
Rolling Mill ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Aluminum Strip

The calculation of the temperature balance of obtaining the aluminum strip at the casting and rolling unit in the area from mould of the continuous casting machine to the pendulum rolling mill.

scholarly journals Directions of development of production of small- size billets for long products

2018 ◽  
pp. 259-274
Author(s):  
V.G. Gerasimenko ◽  
L.S. Molchanov
Keyword(s):  
Continuous Casting ◽  
Rolling Mill ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Transfer Scheme ◽  
Effective Option ◽  
Continuously Cast ◽  
The Difference ◽  
High Temperature Furnaces ◽  
Decarburized Layer

The aim of the work is to study the technological features of the transfer of metallurgical enterprises to the production of small-size and wire metal products from continuously cast billets. The main parameters of the rolling technology are considered: the size of the billet, the choice of the location of the continuous casting machine, the transfer scheme of continuously cast billets to small- size and wire mills. It is shown that when using a continuously cast square billet with a size of 130x130 mm and 150x150 mm, direct combination of a continuous casting machine with a rolling mill is almost impossible due to the difference in the speed of continuous casting and the roughing group of the mill. The performed calculations show that the scheme of cutting the billets and combining with the intermediate furnace is technologically feasible, however, further heating of the billets leads to significant energy losses. It has been established that an effective option for combining the continuous casting machine with a rolling mill is to use a complex of equipment with a furnace-thermostat for a billets 120 m long. This flowchart reduces the energy consumption for heating the billets by at least 53%. The proposed technology of combining the continuous casting machine with a rolling mill will provide metal savings by reducing the thickness of the scale to 0.4-0.73 mm (an average of 1.1% of the mass of the billet), improve its quality by reducing the depth of the decarburized layer from 1.1 mm to 0.3 mm. The technology provides for the transportation of liquid steel in the ladle from the steel-smelting shop, casting on the continuous casting machine, identification of defects in the billets in a hot condition, supply of the billets with a temperature of 8500С to high-temperature furnaces for heating and subsequent rolling.

scholarly journals Investigation of internal defects formation reasons in copper billet obtained at rotary continuous casting machine (CCM)

2020 ◽  
Vol 28 (1) ◽  
pp. 48-54
Author(s):  
A.N. Smirnov ◽  
◽  
V.E. Ukhin ◽  
A.P. Verzilov ◽  
Ali Naseri ◽  
...  
Keyword(s):  
Continuous Casting ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Internal Defects

Sensorless electric drive of the mixture supply system in the mold of the continuous steel casting installation

2021 ◽  
pp. 16-21
Author(s):  
K. V. Litsin ◽  
D. M. Utyamishev
Keyword(s):  
Continuous Casting ◽  
Electric Drive ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Steel Production ◽  
Angular Speed ◽  
Quality Level ◽  
Actual Direction ◽  
Vector Control System ◽  
The Cost

The system of automatic feeding of the slag-forming mixture into the mold of the continuous casting machine was investigated in this article. The necessity of using a slag-forming mixture in the process of steel production has been substantiated. The proofs are given that the consumption of the slag-forming mixture significantly affects the cost of the final product. The quality level of the final product depends on the uniformity and consistency of the mixture supply to the crystallizer. Therefore, the actual direction is the automation of the process of feeding the slag-forming mixture into the mold of the continuous casting machine. The description of the developed automatic installation, which implements the supply of slag-forming mixture, is presented. The necessity of using a sensorless electric drive for moving the trolley has been substantiated. A simulation model of a bogie electric drive with a vector control system based on sensorless determination of the angular speed of the engine has been developed. The description of the method for determining the angular speed of the motor based on the known values of phase voltages is given. The simulation of the developed electric drive system in the Matlab Simulink program, confirming the adequacy of the developed system. The introduction of a sensorless electric drive into the system for feeding the mixture into the mold of the continuous casting machine will increase the reliability of the entire system and reduce its weight and dimensions.

scholarly journals Study of the Influence of Intermix Conditions on Steel Cleanliness

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 852 ◽  
Author(s):  
Branislav Bul’ko ◽  
Marek Molnár ◽  
Peter Demeter ◽  
Dana Baricová ◽  
Alena Pribulová ◽  
...  
Keyword(s):  
Continuous Casting ◽  
Negative Impact ◽  
Cast Steel ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Chemical Compositions ◽  
Negative Effect ◽  
Type Size ◽  
Steel Cleanliness ◽  
Steel Grades

Modern steel plants produce today a large portfolio of various steel grades, many for end-uses demanding high quality. In order to utilize the maximum productivity of the continuous-casting machine, it is sometimes necessary to cast steel grades with different chemical compositions in one sequence. It is important, therefore, to know the possibilities of a specific continuous-casting machine to make the Intermix connections as short as possible. Any interference with established procedures may, however, have a negative impact on the cleanliness of the cast steel. Using physical and numerical simulation tools, it was found that reducing the steel level in the tundish during the exchange of ladles makes it possible to shorten the transition zone. However, when the steel level is reduced, the flow of steel is impaired, which can have a negative effect on the cleanliness of the cast steel and, in extreme cases, may even lead to entrapment of slag in the mold. The cleanliness of cast steel was evaluated using one of the most advanced tools for automatic steel cleanliness evaluation, AZtecFeature (Oxford Instruments, Abingdon, UK), which enables determination of the type, size, distribution, and shape, as well as the chemical composition, of individual types of non-metal inclusions.

Microstructural Evolution of Electromagnetically Stirred Al Alloy during Isothermal Reheating in Solid-Liquid Region

2005 ◽  
Vol 486-487 ◽  
pp. 338-341
Author(s):  
Dock Young Lee ◽  
Ki Bae Kim ◽  
Do Hyang Kim
Keyword(s):  
Continuous Casting ◽  
Casting Speed ◽  
Continuous Casting Machine ◽  
Casting Machine ◽  
Electromagnetic Stirring ◽  
Al Alloy ◽  
Liquid Region ◽  
Α Phase ◽  
Solid Liquid ◽  
Holding Temperature

The effects of reheating in solid-liquid region on the microstructure of electromagnetically stirred Al alloy have been investigated. The billet of Al alloy was produced at a various casting speed from 200 to 500 mm/min in a continuous casting machine with an electromagnetic stirring device. The microstructure of the billet, which was isothermally reheated in a solid-liquid region during holding for from 0.5 to 15 min, was examined. The roundness and size of primary α phase of electromagnetic stirred Al alloy was measured according to the reheating time. The roundness of primary α phase was obtained a minimum during holding for from 3 to 7 min at a holding temperature of 584°C and was deteriorated at a longer reheating time due to a dominant coalescence. Also the spheroidization of primary α phase during reheating in solid-liquid region was significantly dependent on initial microstructure of the billet.

Calculating the heat transfer in the wall of a continuous casting machine with cylindrical and slotted channels

2007 ◽  
Vol 27 (5) ◽  
pp. 256-259
Author(s):  
V. I. Kadoshnikov ◽  
I. M. Yachikov ◽  
V. I. Zav’yalov ◽  
A. A. Podosyan
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Continuous Casting Machine ◽  
Casting Machine
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