Analytical and Numerical Investigation of Horizontal Force and Stable Position of Work Roll in Backup-Roll-Drive 4-High Cold-Rolling Mill

2011 ◽  
Vol 35 (9) ◽  
pp. 977-982
Author(s):  
Sang-Min Byon ◽  
Jae-Hyeon Lee ◽  
Heung-Sik Park
Keyword(s):  
Cold Rolling ◽  
Numerical Investigation ◽  
Rolling Mill ◽  
Work Roll ◽  
Horizontal Force ◽  
Backup Roll ◽  
Cold Rolling Mill ◽  
Stable Position ◽  
Roll Drive

scholarly journals Silicon Steel Strip Profile Control Technology for Six-High Cold Rolling Mill with Small Work Roll Radius

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 401
Author(s):  
Hainan He ◽  
Jian Shao ◽  
Xiaochen Wang ◽  
Quan Yang ◽  
Xiawei Feng
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Steel Strip ◽  
Work Roll ◽  
Rolling Process ◽  
Silicon Steel ◽  
Cold Rolling Mill ◽  
Strip Profile ◽  
Profile Control ◽  
Small Work

Due to the requirement of magnetic properties of silicon steel sheets, producing high-precision size strips is the main aim of the cold rolling industry. The tapered work roll shifting technique of the six-high cold rolling mill is effective in reducing the difference in transverse thickness of the strip edge, but the effective area is limited, especially for a high crown strip after the hot rolling process. The six-high mill with a small work roll size can produce a strip with higher strength and lower thickness under a smaller rolling load. At the same time, the profile of the strip can be substantially improved. By advancing a well-established analytical method, a series of simulation analyses are conducted to reveal the effectiveness of a small work roll radius for the strip profile in the six-high cold rolling process. Through the analysis of flattening deformation and deflection deformation on the load, the change rule of the strip profile produced by the work roll with a small roll diameter can be obtained. Combined with theoretical analysis and industrial experiments, it can be found that the improvement effect of the small work roll radius on the profile of the silicon strip is as significant.

Research on work roll thermal crown in cold rolling mill

2013 ◽  
Author(s):  
Lei Song ◽  
Mingang Shen ◽  
Xuebo Chen ◽  
Junsheng Wang
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Work Roll ◽  
Cold Rolling Mill ◽  
Thermal Crown

Ribbon Fatigue Spalling of a Forged Work Roll Used at a Cold Rolling Mill

2014 ◽  
Vol 14 (6) ◽  
pp. 707-714 ◽  
Author(s):  
Soma Ghosh ◽  
Pankhuri Sinha ◽  
Shivanandan Indimath ◽  
Goutam Mukhopadhyay ◽  
Sandip Bhattacharya
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Work Roll ◽  
Cold Rolling Mill

Study on the Shifting Model of Edge Drop Control in Ultra-Wide 6-High Tandem Cold Rolling Mill

2012 ◽  
Vol 452-453 ◽  
pp. 1257-1261 ◽  
Author(s):  
Jian Guo Cao ◽  
Yan Lin Wang ◽  
Hong Bo Li ◽  
Mu Qing Song ◽  
Sheng Hui Jia ◽  
...  
Keyword(s):  
Finite Element ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Work Roll ◽  
Cold Rolling Mill ◽  
Tandem Cold Rolling ◽  
Cold Rolling Mills ◽  
Important Quality ◽  
Control Work ◽  
Edge Drop

Edge drop is an important quality evaluating index for strip cross-section with the increasing of requirement for higher gauge accuracy to meet customer's demand. The mathematical model of roll shifting system plays an important role in controlling the edge drop on modern tandem cold rolling mills. Based on the explicit dynamic finite element method, a 3D finite element simulation model of rolls and strip is established for a large ultra-wide 6-high cold rolling mill with the developed EDW (edge drop control work roll) and the matched CVC intermediate roll to investigate the effect of work roll shift on edge drop of strip. Considering on the characteristics of EDW work rolls, equivalent area compensated method has been put forward to build the shifting model for edge drop control. The results indicated that the values of edge drop are less than 7μm by using the proper shifting model and the shifting model can be used to guide the practical production.

Technical Characteristics and Application for a New Type of 8-Roll Cold Rolling Mill

2012 ◽  
Vol 572 ◽  
pp. 55-60 ◽  
Author(s):  
Peng Liu ◽  
Hong Bo Li ◽  
Zhi Qian Shen
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Work Roll ◽  
Fast Response ◽  
Cold Rolling Mill ◽  
Strip Flatness ◽  
Roll Bending ◽  
Roll Mill ◽  
Flatness Control ◽  
New Type

This paper focuses on a new type of 8-roll cold rolling mill with the back-up bearing roll. Compared to the traditional 6-roll cold rolling mill, a thick-walled bearing roll is used to multi-support the intermediate roll. By the rack, the fan-shaped gears, the eccentric core shaft and the servo-cylinder, the work roll can be pushed down by this screw down device on the top of the mill; By contrast with the 4(6)-roll mill, this type of mill has some characteristics, such as: the small size of rolls, lighter weight, the fast response for the screw down. The bearing roll is fixed by the supporting blocks placed on the rolling-mill housing. So this mill has large traverse rigidity, and this is propitious to the flatness control. By different means of strip flatness adjustments, such as the intermediate roll shifting, the roll bending and the bearing roll adjusting, the strip flatness can be well controlled. The oil-gas lubrication is used in the bearings of the bearing rolls, and the changing rolls equipment is designed for this type of mill too. A series of this type of mills (as 450, 800, 1250, 1450 series) have been produced since it was developed in 1997. The mills for 1250 and 1450 series have been applied in five-stand cold rolling mill and single stand reversing mill, a rolling speed of 800m/min has been achieved.

Performance Analysis of Asymmetrical Roll Bending for Flatness Control of Cold Rolling Mill

2010 ◽  
Vol 145 ◽  
pp. 93-99 ◽  
Author(s):  
Dian Hua Zhang ◽  
Peng Fei Wang ◽  
Wen Xue Zhang ◽  
Xu Li
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Work Roll ◽  
Control Analysis ◽  
Cold Rolling Mill ◽  
Roll Bending ◽  
Flatness Control ◽  
Efficiency Factors ◽  
Self Learning ◽  
Asymmetrical Bending

When there appeared catastrophic asymmetrical flatness defects in rolling processes, especially when the incoming strip is with a wedge shape, the tilting roll can hardly eliminate these defects completely. Moreover, the overshooting of tilting roll will lead to strip break. In order to improve the ability of cold rolling mill for asymmetrical flatness defects control, performance of the work roll asymmetrical bending as well as the intermediate roll asymmetrical bending has been analyzed, based on the actuator efficiency factors of them. In addition, for the purpose of obtaining accurate efficiency factors matrixes of actuators, a self-learning determination model of actuator efficiency factors was established in accordance with the practical rolling processes. In this paper, a 1250 single stand 6-H reversible UCM cold mill was taken as the object of this study, with efficiency factors of asymmetrical roll bending analyzed, which provides a theoretical basis for better flatness control. Analysis shows that the asymmetrical roll bending is significant for asymmetrical flatness control.

Adaptive Learning of Bending Force Presetting Model in a Six-High Cold Rolling Mill

2011 ◽  
Vol 291-294 ◽  
pp. 601-605
Author(s):  
Jin Lan Bai ◽  
Jun Sheng Wang
Keyword(s):  
Cold Rolling ◽  
Adaptive Learning ◽  
Rolling Mill ◽  
Legendre Polynomials ◽  
Work Roll ◽  
Practical Application ◽  
Cold Rolling Mill ◽  
Bending Force ◽  
Roll Bending ◽  
Exponential Method

In this paper, adaptive learning method of bending force presetting model in a six-high cold rolling mill is introduced. Adaptive learning coefficient of bending force presetting model is calculated by contrast between measured and model calculated actual bending force, then exponential method is used to modify the adaptive learning coefficient to improve the precision of the bending force presetting model. While calculating model calculated actual bending force, Legendre polynomials are used to convert measured flatness data to quadratic and quartic flatness coefficient, then regulating quantity on the quadratic flatness coefficient of intermediate roll bending force and work roll bending force is determined based on their regulate capability. Practical application shows that precision of the bending force presetting model has improved significantly by adaptive learning.

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