Transformation Plasticity and the Effect on Quenching Process Simulation

Author(s):  
Tatsuo Inoue ◽  
Tomohiro Tanaka ◽  
Dong Ying Ju ◽  
Ryuji Mukai
2007 ◽  
Vol 345-346 ◽  
pp. 915-918 ◽  
Author(s):  
Tatsuo Inoue ◽  
Tomohiro Tanaka ◽  
Dong Ying Ju ◽  
Ryuji Mukai

Mechanism of transformation plasticity (TP) is discussed from continuum mechanics viewpoint, and derivation of TP law from the unified thermo-mechanical and transformation plasticity constitutive equation. Result of identified TP coefficient for a chromium steel (JIS SCr420) by use of multi-functional testing machine is introduced as one of the material data together with other data to the simulation of a quenching process by use of newly developed code COSMAP. The simulated distribution of temperature, phases and stress/distortion are compared with the experimentally measured values to verify the accuracy.


2012 ◽  
Vol 487 ◽  
pp. 449-452
Author(s):  
Xin Xiao Bian ◽  
Chao Zhang ◽  
Lin Zhu Qian

Heat transfer coefficient is one of the most important boundary conditions for quenching process simulation. It depends on many factors, such as material, size, surface conditions of a part, and so on. It is, therefore, difficult to evaluate the heat transfer coefficient accurately. T In the environment for large modules P20 and the actual heat transfer conditions, the off-line air-cooling heat transfer coefficient of C are simulated by using empirical equations.


2004 ◽  
Vol 120 ◽  
pp. 269-276
Author(s):  
M. Maniruzzaman ◽  
R. D. Sisson

Quenching heat treatment in a liquid medium is a very complex heat transfer process. Heat extraction from the part surface occurs through several different heat transfer mechanisms in distinct temperature ranges, namely, film boiling, partial film boiling (i.e. transition), nucleate boiling and convection. The maximum heat transfer occurs during the nucleate boiling stage. Experimental study shows that, the effective surface heat transfer coefficient varies more than two orders of magnitude with the temperature during the quenching. For quenching process simulation, accurate prediction of the time-temperature history and microstructure evolution within the part largely depends on the accuracy of the boundary condition supplied. The heat transfer coefficient is the most important boundary condition for process simulation. This study focuses on creating a database of heat transfer coefficients for various liquid quenchant-metallic alloy combinations through experimentation using three different quench probes. This database is a web-based tool for use in quench process simulation. It provides at-a-glance information for quick and easy analysis and sets the stage for a Decision Support System (DSS) and Data Mining for heat-treating process.


2006 ◽  
Vol 118 ◽  
pp. 369-374 ◽  
Author(s):  
Dong Ying Ju ◽  
Wei Min Zhang ◽  
Y. Matsumoto ◽  
Ryuji Mukai

The objective of this paper is to extend the capability of analyzing the time dependence and coupling of temperature, stress and strain effects on the macroscopic and microscopic structures subjected to quenching, and to introduce a theory of the kinetic of the phase transformation. Strain due to phase transformation, transformation plasticity and thermal expansion are the dominant factors that need to be included in the simulation of a quenching process. The evolution of the microstructure also influences the constitutive equations. In particular, as the temperature changes from the high to phase transformation, temperature and then room temperature, the stress-strain relationship changes from elastic-plastic strain. Therefore, in order to obtain a high strength and ductility in carbon steels, transformation plasticity often has a major effect in increasing of the residual stress during quenching process. In this paper, we measured temperature change and distortion occurring during the quenching process of a carbon steel(SCr420) by thermal simulation machine (Gleeble 1500) are used to determine the parameter of transformation plasticity due to the generation of martensite. The modeling of martensitic transformation plasticity is also verified by using of computational simulation of the quenching process.


2004 ◽  
Vol 120 ◽  
pp. 489-497
Author(s):  
R. Mukai ◽  
D.-Y. Ju

Predictions of deformation, residual stresses and hardness after heat treatment of gears by numerical simulation are very useful to determine optimum condition to decrease the distortion of machinery parts. In this paper, simulation on carburizing quenching of a helical gear made of carbon steel SCr420 was carried out using three-dimensional coupled analysis based on thermo-mechanical theory considering phase transformation. The expansion and latent heat due to phase transformation at various carburizing conditions were measured by TMA and DSC to determine the thermal physical properties of SCr420 carbon steel. The influence of the transformation plasticity strain on deformation, residual stress and hardness of a gear was clarified in the simulation. The accuracy of simulation also is verified by the comparison between the experimental data and the simulated result of the distortion and residual stress. From the predicted results, improvement of the hardness and strength on surface of the gear due to the carburizing-quenching process can be verified.


Author(s):  
JingDong Zhang ◽  
Kuan Yang ◽  
Shenglian Zhao ◽  
Bin Zheng

2013 ◽  
Vol 328 ◽  
pp. 450-456 ◽  
Author(s):  
Wei Wang ◽  
Yu Liu ◽  
Peng Fei Wen ◽  
Jun Tong

With the application of ultra high strength steel in vehicle manufacturing field, the hot forming method which is used to form the high strength sheet at high temperature and cool rapidly in dies to obtain the final part has been studied extensively. In this paper, The FE model that contained thermal mechanical-microstructure and strain model represented by a mixture law for hot forming was discussed, and further been applied to hot forming and quenching process simulation of 22MnB5 metal sheet of U-shape constant section part. The computed results of final part shape and hardness after cooled in air, in water without dies and cooled within dies were compared respectively.


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