Improvement of Solution Type Plasma Spraying Process

Author(s):  
Masami Futamata ◽  
Xiaohui Gai ◽  
Toyokazu Mizumoto ◽  
Kimio Nakanishi
2005 ◽  
Vol 502 ◽  
pp. 505-510 ◽  
Author(s):  
Masami Futamata ◽  
Xiaohui Gai ◽  
Toyokazu Mizumoto ◽  
Kimio Nakanishi

To fabricate thermal spraying coatings with good reproducibility, it is necessary to improve the process of the equalization of both thermal history and impacting behavior of the particles. In this study, the characteristics of the solution type plasma spraying using the hollow-cathode type torch are investigated. The physical and mechanical properties that are different from usual thermal spraying coatings are described. By using solutions including metal ingredients in a state of ion, colloid or sol, thinner coating that cannot be made by conventional plasma spraying methods is formed on various substrates. The coatings are uniform in appearance.


2013 ◽  
Vol 23 (1-2) ◽  
pp. 3-13 ◽  
Author(s):  
F. Jabbari ◽  
M. Jadidi ◽  
R. Wuthrich ◽  
A. Dolatabadi

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Kui Wen ◽  
Min Liu ◽  
Kesong Zhou ◽  
Xuezhang Liu ◽  
Renzhong Huang ◽  
...  

In thermal plasma spraying process, anode nozzle is one of the most important components of plasma torch. Its inner contour controls the characteristics of plasma arc/jet, determining the motion and heating behaviors of the in-flight particles and hence influencing the coating quality. In this study, the effects of anode inner contour, standard cylindrical nozzle, and cone-shaped Laval nozzle with conical shape diverging exit (CSL nozzle) on the arc voltage, net power, thermal efficiency, plasma jet characteristics, in-flight particle behaviors, and coating properties have been systematically investigated under atmospheric plasma spraying conditions. The results show that the cylindrical nozzle has a higher arc voltage, net power, and thermal efficiency, as well as the higher plasma temperature and velocity at the torch exit, while the CSL nozzle has a higher measured temperature of plasma jet. The variation trends of the plasma jet characteristics for the two nozzles are comparable under various spraying parameters. The in-flight particle with smaller velocity of CSL nozzle has a higher measured temperature and melting fraction. As a result, the coating density and adhesive strength of CSL nozzle are lower than those of cylindrical nozzle, but the deposition efficiency is greatly improved.


2009 ◽  
Vol 48 (4) ◽  
pp. 674-681 ◽  
Author(s):  
S.C. Wu ◽  
H.O. Zhang ◽  
Q. Tang ◽  
L. Chen ◽  
G.L. Wang

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