Influence of Casting Speed on Temperature and Flow Fields in Molten Pool during Twin-Roll Strip Casting Process

Author(s):  
Xiao Ming Zhang ◽  
Zheng Yi Jiang ◽  
Xiang Hua Liu ◽  
Guo Dong Wang ◽  
L.M. Yang ◽  
...  
2006 ◽  
Vol 505-507 ◽  
pp. 1315-0
Author(s):  
Xiao Ming Zhang ◽  
Zheng Yi Jiang ◽  
Xiang Hua Liu ◽  
Guo Dong Wang ◽  
L.M. Yang ◽  
...  

In twin-roll strip casting process, the casting speed has a significant influence on the metal flow and temperature distribution in the molten pool, which will affect the stability of this process and the quality of the produced products. Based on a 3D coupled thermal-flow analysis, a combination of the experimental results for twin-roll strip casting of stainless steel, heat equilibrium calculation and simulation results was conducted, and the boundary conditions of the heat exchange between the rolls and molten pool has been treated effectively. The effect of the casting speed on the flow and temperature in the molten pool was given. Simulation result is in agreement with the measured value.


2007 ◽  
Vol 187-188 ◽  
pp. 339-343 ◽  
Author(s):  
X.M. Zhang ◽  
Z.Y. Jiang ◽  
L.M. Yang ◽  
X.H. Liu ◽  
G.D. Wang ◽  
...  

2007 ◽  
Vol 340-341 ◽  
pp. 695-700 ◽  
Author(s):  
Xiao Ming Zhang ◽  
Zheng Yi Jiang ◽  
L.M. Yang ◽  
Xiang Hua Liu ◽  
Guo Dong Wang

In twin-roll strip casting process, metal flow and temperature distribution in the molten pool directly affect the stability of the process and the quality of products. In this paper, a 3D coupling temperature-flow finite element simulation during twin-roll strip casting has been carried out, and the influences of the outlet angle and the submerged depth on the temperature and flow fields in the molten pool were investigated for the twin-roll casting of stainless steel. An inverse method was used to determine the boundary conditions between the roll and molten pool. Simulation results are consistent with the experimental values. Numerical simulation is helpful to optimise the twin-roll strip casting process and to improve the quality of products in practice.


2014 ◽  
Vol 30 (12) ◽  
pp. 1453-1460
Author(s):  
Y. Y. Liu ◽  
L. G. Liu ◽  
J. Guo ◽  
L. L. Liu ◽  
Y. Zhang ◽  
...  

Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 452 ◽  
Author(s):  
Hai Liu ◽  
Wenxin Li ◽  
Zhipu Pei ◽  
Mengyuan Yan

Metallic materials with micron grains, submicron grains, or amorphous structures have attracted great interest in recent decades owing to their excellent mechanical properties and corrosion resistance. Compared with traditional forming processes, rapid solidification technology has shown great superiority and potential in the preparation of materials in such structures. In this study, fine-grained quasiamorphous Mg-based alloy strips fabricated by a twin-roll strip casting process were explored using simulation and experimental methods. The concept of critical casting speed was proposed to reflect the optimum casting conditions. The product of critical casting speed and strip thickness was used to evaluate the cooling capacity of the casting system. Based on simulation results, a twin-roll strip-casting experiment was performed on a Mg-rare earth alloy. A novel puddle-like microstructure of the as-cast alloy strip was obtained. Tensile testing results showed that the novel strip exhibited improved ductility.


Author(s):  
Xiao Ming Zhang ◽  
Zheng Yi Jiang ◽  
L.M. Yang ◽  
Xiang Hua Liu ◽  
Guo Dong Wang

Author(s):  
Zhi-Qiang Xu ◽  
Zhe-Ru Meng ◽  
Shun-Hui Xue ◽  
De-Quan Zhang ◽  
Feng-Shan Du

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