A Numerical Study of an Injection-Compression Molding Process by Using a Moving Grid

2012 ◽  
Vol 249-250 ◽  
pp. 472-476 ◽  
Author(s):  
Bambang Arip Dwiyantoro

A numerical study for the simulation of melt in an injection-compression molding process by using moving grid is proposed in this paper. The fully three-dimensional Navier-Stokes equations are solved together with the front transport equation using a front capturing approach. Different from previous studies, the proposed model can take the movement of cavity through a moving grid approach. The melt filling of a disk is conducted to illustrate the applications of the proposed numerical model with several computations under different processing conditions. The numerically predicted results show the influence of compression time or compression speed in determining the molding pressure and the melt temperature.

Processes ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 841
Author(s):  
Yuzhen Jin ◽  
Huang Zhou ◽  
Linhang Zhu ◽  
Zeqing Li

A three-dimensional numerical study of a single droplet splashing vertically on a liquid film is presented. The numerical method is based on the finite volume method (FVM) of Navier–Stokes equations coupled with the volume of fluid (VOF) method, and the adaptive local mesh refinement technology is adopted. It enables the liquid–gas interface to be tracked more accurately, and to be less computationally expensive. The relationship between the diameter of the free rim, the height of the crown with different numbers of collision Weber, and the thickness of the liquid film is explored. The results indicate that the crown height increases as the Weber number increases, and the diameter of the crown rim is inversely proportional to the collision Weber number. It can also be concluded that the dimensionless height of the crown decreases with the increase in the thickness of the dimensionless liquid film, which has little effect on the diameter of the crown rim during its growth.


Author(s):  
Jean Franc¸ois Sigrist ◽  
Christian Laine ◽  
Dominique Lemoine ◽  
Bernard Peseux

This paper is related to the study of a nuclear propulsion reactor prototype for the French Navy. This prototype is built on ground and is to be dimensioned toward seismic loading. The dynamic analysis takes the coupled fluid structure analysis into account. The basic fluid models used by design engineers are inviscid incompressible or compressible. The fluid can be described in a bidimensional by slice or a three-dimensional approach. A numerical study is carried out on a generic problem for the linear FSI dynamic problem. The results of this study are presented and discussed. As a conclusion, the three-dimensional inviscid incompressible fluid appears to be the best compromise between the description of physical phenomena and the cost of modeling. The geometry of the reactor is such that large displacements of the structure in the fluid can occur. Therefore, the linearity hypothesis might not be longer valid. The case of large amplitude imposed oscillating motion of a cylinder in a confined fluid is numerically studied. A CFD code is used to investigate the fluid behavior solving the NAVIER-STOKES equations. The forces induced on the cylinder by the fluid are computed and compared to the linear solution. The limit of the linear model can then be exhibited.


2018 ◽  
Author(s):  
Jiajun Chen ◽  
Yue Sun ◽  
Hang Zhang ◽  
Dakui Feng ◽  
Zhiguo Zhang

Mixing in pipe junctions can play an important role in exciting force and distribution of flow in pipe network. This paper investigated the cross pipe junction and proposed an improved plan, Y-shaped pipe junction. The numerical study of a three-dimensional pipe junction was performed for calculation and improved understanding of flow feature in pipe. The filtered Navier–Stokes equations were used to perform the large-eddy simulation of the unsteady incompressible flow in pipe. From the analysis of these results, it clearly appears that the vortex strength and velocity non-uniformity of centerline, can be reduced by Y-shaped junction. The Y-shaped junction not only has better flow characteristic, but also reduces head loss and exciting force. The results of the three-dimensional improvement analysis of junction can be used in the design of pipe network for industry.


Author(s):  
N. Lymberopoulos ◽  
K. Giannakoglou ◽  
I. Nikolaou ◽  
K. D. Papailiou ◽  
A. Tourlidakis ◽  
...  

Mechanical constraints dictate the existence of tip clearances in rotating cascades, resulting to a flow leakage through this clearance which considerably influences the efficiency and range of operation of the machine. Three-dimensional Navier-Stokes solvers are often used for the numerical study of compressor and turbine stages with tip-clearance. The quality of numerical predictions depends strongly on how accurately the blade tip region is modelled; in this respect the accurate modelling of tip region was one of the main goals of this work. In the present paper, a 3-D Navier-Stokes solver is suitably adapted so that the flat tip surface of a blade and its sharp edges could be accurately modelled, in order to improve the precision of the calculation in the tip region. The adapted code solves the fully elliptic, steady, Navier-Stokes equations through a space-marching algorithm and a pressure correction technique; the H-type topology is retained, even in cases with thick leading edges where a special treatment is introduced herein. The analysis is applied to two different cases, a linear cascade and a compressor rotor, and comparisons with experimental data are provided.


Energies ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1235 ◽  
Author(s):  
Chaolong Li ◽  
Zhixun Xia ◽  
Likun Ma ◽  
Xiang Zhao ◽  
Binbin Chen

Scramjet based on solid propellant is a good supplement for the power device of future hypersonic vehicles. A new scramjet combustor configuration using solid fuel, namely, the solid fuel rocket scramjet (SFRSCRJ) combustor is proposed. The numerical study was conducted to simulate a flight environment of Mach 6 at a 25 km altitude. Three-dimensional Reynolds-averaged Navier–Stokes equations coupled with shear stress transport (SST) k − ω turbulence model are used to analyze the effects of the cavity and its position on the combustor. The feasibility of the SFRSCRJ combustor with cavity is demonstrated based on the validation of the numerical method. Results show that the scramjet combustor configuration with a backward-facing step can resist high pressure generated by the combustion in the supersonic combustor. The total combustion efficiency of the SFRSCRJ combustor mainly depends on the combustion of particles in the fuel-rich gas. A proper combustion organization can promote particle combustion and improve the total combustion efficiency. Among the four configurations considered, the combustion efficiency of the mid-cavity configuration is the highest, up to about 70%. Therefore, the cavity can effectively increase the combustion efficiency of the SFRSCRJ combustor.


Author(s):  
Mou-jin Zhang ◽  
Chuan-gang Gu ◽  
Yong-miao Miao

The complex three-dimensional flow field in a centrifugal impeller with low speed is studied in this paper. Coupled with high–Reynolds–number k–ε turbulence model, the fully three–dimensional Reynolds averaged Navier–Stokes equations are solved. The Semi–Implicit Method for Pressure–Linked Equations (SIMPLE) algorithm is used. And the non–staggered grid arrangement is also used. The computed results are compared with the available experimental data. The comparison shows good agreement.


2019 ◽  
Vol 7 (10) ◽  
pp. 337 ◽  
Author(s):  
Francesco Gallerano ◽  
Giovanni Cannata ◽  
Federica Palleschi

A three-dimensional numerical study of the hydrodynamic effect produced by a system of submerged breakwaters in a coastal area with a curvilinear shoreline is proposed. The three-dimensional model is based on an integral contravariant formulation of the Navier-Stokes equations in a time-dependent curvilinear coordinate system. The integral form of the contravariant Navier-Stokes equations is numerically integrated by a finite-volume shock-capturing scheme which uses Monotonic Upwind Scheme for Conservation Laws Total Variation Diminishing (MUSCL-TVD) reconstructions and an Harten Lax van Leer Riemann solver (HLL Riemann solver). The numerical model is used to verify whether the presence of a submerged coastal defence structure, in the coastal area with a curvilinear shoreline, is able to modify the wave induced circulation pattern and the hydrodynamic conditions from erosive to accretive.


2015 ◽  
Vol 772 ◽  
pp. 552-555 ◽  
Author(s):  
Kyu Han Kim ◽  
Joni Cahyono

The aim of this paper is to numerically explore the feasibility of designing a Mini-Hydro turbine. The interest for this kind of horizontal axis turbine relies on its versatility. In the present study, the numerical solution of the discredited three-dimensional, incompressible Navier-Stokes equations over an unstructured grid is accomplished with an ANSYS program. In this study, a mini hydro turbine (3kW) has been considered for utilization of horizontal axis impeller. The turbine performance and flow behavior have been evaluated by means of numerical simulations. Moreover, the performance of the impeller varied in the pressure distribution, torque, rotational speed and power generated by the different number of blades and angles. The results trends are similar between the highest pressure distributions at the impeller also produced highest power outputs on 6 numbers of blades at impeller. The model has been validated, comparing numerical results with available experimental data.


2012 ◽  
Vol 1 (33) ◽  
pp. 38
Author(s):  
Andrea Ruju ◽  
Pablo Higuera ◽  
Javier L. Lara ◽  
Inigo J. Losada ◽  
Giovanni Coco

This work presents the numerical study of rip current circulation on a barred beach. The numerical simulations have been carried out with the IH-FOAM model which is based on the three dimensional Reynolds Averaged Navier-Stokes equations. The new boundary conditions implemented in IH-FOAM have been used, including three dimensional wave generation as well as active wave absorption at the boundary. Applying the specific wave generation boundary conditions, the model is validated to simulate rip circulation on a barred beach. Moreover, this study addresses the identification of the forcing mechanisms and the three dimensional structure of the mean flow.


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