Identification of Tool Wear Condition Based on Generalized Fractal Dimensions and BP Neural Network Optimized with Genetic Algorithm

2013 ◽  
Vol 318 ◽  
pp. 71-75 ◽  
Author(s):  
Kai Feng Zhang ◽  
Hui Qun Yuan ◽  
Peng Nie

Based on multi-fractal theory, the generalized fractal dimensions of acoustic emission (AE) signals during cutting process were calculated using improved box-counting method. The generalized dimension spectrums of AE signals for different tool wear condition were gained, and the relation between tool wear condition and generalized dimensions was analyzed. Together with cutting process parameters, the generalized fractal dimensions were taken as the input vectors of BP neural network after normalization. The initial weight and bias values of BP neural network which was used to classify the tool wear condition were optimized with Genetic Algorithm. The test results showed that the method can be used effectively for the identification of tool wear condition.

2014 ◽  
Vol 602-605 ◽  
pp. 2458-2461 ◽  
Author(s):  
Zheng Qiang Li ◽  
Peng Nie ◽  
Shu Guo Zhao ◽  
Zhang Shun Ding

According to the un-stationary feature of the acoustic emission signals of tool wear, a tool wear state identification method based on genetic algorithm and BP neural network was proposed. The method reconstructed the acoustic emission signals and calculated the singular spectrum. And the feature vectors were reconstructed based on the singular spectrum. BP neural network was optimized by genetic algorithm. The weights of BP neural network and the thresholds were optimized originally to get more optimal solutions in solution space. Then the more optimal solutions were put into BP neural network to identify the tool wear state by the optimized classification machine. The study indicated that this method can make an accurate identification of tool wear state and should be widely used.


2021 ◽  
Vol 11 (19) ◽  
pp. 9026
Author(s):  
Weihang Dong ◽  
Xianqing Xiong ◽  
Ying Ma ◽  
Xinyi Yue

In the intelligent manufacturing of furniture, the power signal has the characteristics of low cost and high accuracy and is often used as a tool wear condition monitoring signal. However, the power signal is not very sensitive to tool wear conditions. The present work addresses this issue by proposing a novel woodworking tool wear condition monitoring method that employs a limiting arithmetic average filtering method and particle swarm optimization (PSO)-back propagation (BP) neural network algorithm. The limiting arithmetic average filtering method was used to process the power signal and extracted the features of the woodworking tool wear conditions. The spindle speed, depths of milling, features and tool wear conditions were used as sample vectors. The PSO-BP neural network algorithm was used to establish the monitoring model of the woodworking tool wear condition. Experiments show that the proposed limiting arithmetic average filtering method and PSO-BP neural network algorithm can accurately monitor the woodworking tool wear conditions under different milling parameters.


2010 ◽  
Vol 29-32 ◽  
pp. 1543-1549 ◽  
Author(s):  
Jie Wei ◽  
Hong Yu ◽  
Jin Li

Three-ratio of the IEC is a convenient and effective approach for transformer fault diagnosis in the dissolved gas analysis (DGA). Fuzzy theory is used to preprocess the three-ratio for its boundary that is too absolute. As the same time, an improved quantum genetic algorithm IQGA (QGASAC) is used to optimize the weight and threshold of the back propagation (BP). The local and global searching ability of the QGASAC approach is utilized to find the BP optimization solution. It can overcome the slower convergence velocity and hardly getting the optimization of the BP neural network. So, aiming at the shortcoming of BP neural network and three-ratio, blurring the boundary of the gas ratio and the QGASAC algorithm is introduced to optimize the BP network. Then the QGASAC-IECBP method is proposed in this paper. Experimental results indicate that the proposed algorithm in this paper that both convergence velocity and veracity are all improved to some extent. And in this paper, the proposed algorithm is robust and practical.


2021 ◽  
Vol 2083 (3) ◽  
pp. 032010
Author(s):  
Rong Ma

Abstract The traditional BP neural network is difficult to achieve the target effect in the prediction of waterway cargo turnover. In order to improve the accuracy of waterway cargo turnover forecast, a waterway cargo turnover forecast model was created based on genetic algorithm to optimize neural network parameters. The genetic algorithm overcomes the trap that the general iterative method easily falls into, that is, the “endless loop” phenomenon that occurs when the local minimum is small, and the calculation time is small, and the robustness is high. Using genetic algorithm optimized BP neural network to predict waterway cargo turnover, and the empirical analysis of the waterway cargo turnover forecast is carried out. The results obtained show that the neural network waterway optimized by genetic algorithm has a higher accuracy than the traditional BP neural network for predicting waterway cargo turnover, and the optimization model can long-term analysis of the characteristics of waterway cargo turnover changes shows that the prediction effect is far better than traditional neural networks.


BioResources ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. 2369-2384
Author(s):  
Weihang Dong ◽  
Xiaolei Guo ◽  
Yong Hu ◽  
Jinxin Wang ◽  
Guangjun Tian

Tool wear conditions monitoring is an important mechanical processing system that can improve the processing quality of wood plastic composite furniture and reduce industrial energy consumption. An appropriate signal, feature extraction method, and model establishment method can effectively improve the accuracy of tool wear monitoring. In this work, an effective method based on discrete wavelet transformation (DWT) and genetic algorithm (GA) – back propagation (BP) neural network was proposed to monitor the tool wear conditions. The spindle power signals under different spindle speeds, depths of milling, and tool wear conditions were collected by power sensors connected to the machine tool control box. Based on the feature extraction method, the approximate coefficients of spindle power signal were extracted by DWT. Then, the extracted approximate coefficients, spindle speeds, depths of milling, and tool wear conditions were taken as samples to train the monitoring model. Threshold and weight of BP neural network were optimized by GA, and the accuracy of monitoring model established by the GA – BP neural network can reach 100%. Thus, the proposed monitoring method can accurately monitor tool wear conditions with different milling parameters, which can achieve the purpose of improving the processing quality of wood plastic composite furniture and reducing energy consumption.


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