Parameters Design of Shaving Cutter with Novel Relief Portion

2014 ◽  
Vol 575 ◽  
pp. 287-291
Author(s):  
Shinn Liang Chang ◽  
Chang Shiuan Chu ◽  
Pei Yu Wang ◽  
Feng Ying Tsai ◽  
Tien Chieh Yang

Shaving cutter is the most important tool for the refinement manufacture of gears with high precision and manufacturing efficiency. In this study, design parameters of shaving cutter are studied considering the strength of shaving cutter and the tooth profile of shaved gears. The finite element analysis and Taguchi method are adopted to analyze the shaving process for the optimum shaving cutter design parameters. The main objectives are due to increase the strength of shaving cutter and reduce the concavity phenomenon of the generated tooth profile.

Author(s):  
S-L Chang ◽  
H-C Tseng ◽  
J-K Hsieh ◽  
J-H Liu ◽  
C-H Hung

In this article, the design parameters of a cutting tool for manufacturing a rotary knife with multi-cutting angles have been studied. An objective function and constraints are defined, and optimized solutions are found by using two methods: global search and sequential quadratic programming. Hobbing and the concept of tooth undercutting were used to manufacture a rotary knife with multi-cutting angles. The proposed method not only improved the manufacturing efficiency over the traditional method (milling and grinding), but also significantly improved the strength of the rotary knife and the chip discharge ability, as shown by the finite-element analysis of the stress distribution and deformation of two different kinds of rotary knives.


2013 ◽  
Vol 313-314 ◽  
pp. 1038-1041
Author(s):  
Shou Jun Wang ◽  
Xing Xiong ◽  
Chao Li

According to uncertainty of the design parameters for large span truss of installing wave-maker, in order to avoid the waste of materials,the truss is analyzed based on the finite element analysis software ANSYS to find out its weaknesses and various parts of the deformation. On the premise of ensuring the intensity and stiffness, the weight of the truss is reduced by adjusting its sizes and selecting different profiles, so as to achieve the optimization of the truss of installing wave-maker.


2018 ◽  
Vol 167 ◽  
pp. 02017
Author(s):  
Yunsik Yang ◽  
Euy Sik Jeon ◽  
Dae Ho Park

Several studies have been conducted to prevent neck injury in rear-end collision. The headrest of the seat which suppresses the relative motion of the head and the torso can suppress the extension of the head, thereby alleviating the injury. The active headrest has a mechanism that supports the head by deploying the headrest at the rear-end collision. The spring remains compressed or twisted until a collision signal is generated and the headrest is deployed after the collision signal. Depending on the shape and deployment structure of the spring, a spring design with a high resilience that is acceptable to the headrest is required. In this paper, design parameter of spiral spring suitable for the structure of the developed headrest is selected, prototypes are fabricated, and development parameters such as development time and development distance are checked and optimal design parameters of the spiral spring are derived. The feasibility of the headrest with the designed spiral spring was verified by the finite element analysis.


2019 ◽  
Vol 894 ◽  
pp. 60-71
Author(s):  
Minh Phung Dang ◽  
Thanh Phong Dao ◽  
Hieu Giang Le ◽  
Ngoc Thoai Tran

A Compliant XY micropositioning stage is purported for situating a material sample in nanoindentation tester process. This paper aims to develop, analyze and optimize a XY compliant micropositioning stage. The working stroke of proposed XY stage is amplified by combining the four-lever and a bridge amplification mechanism. To enhance the performances of the stage, the main geometric parameters are optimized by an integration method of Taguchi method, response surface method (RSM) and genetic algorithm (GA). Firstly, static analysis and dynamic analysis are conducted by the finite element analysis in order to predict initial performances of the XY stage. Secondly, the number of experiments and the data are retrieved by combination of the finite element analysis-integrated Taguchi method. Thirdly, the effects of main design variables on the output response sensitivity are considered. Later on, mathematical model for the amplification ratio was established by the RSM. Finally, based on the mathematical equation, the GA is adopted to define the optimal design variables. The results of numerical validations are in a good agreement with the predicted results. The results depicted that the proposed hybrid approach ensures a high reliability for engineering optimization problems.


2011 ◽  
Vol 65 ◽  
pp. 281-284 ◽  
Author(s):  
Cai Li Zhang ◽  
Fan Yang

According to pressure vessel material waste problem in the traditional design, the finite element technique is used to pressure vessel optimization design in this paper. Firstly, the finite element analysis is applied to carry out stress calculation, and we extracted the related results parameters for following calculation. Then we conducted the quantitative calculation after choosing optimization design method, and got the best design parameters which meet performance indexes. At last, we conducted the optimization design of pressure vessels using this technology. Practical results prove the validity and the practicability of this method in the pressure vessels design.


2020 ◽  
Vol 2020 ◽  
pp. 1-11 ◽  
Author(s):  
Yin Zengyuan ◽  
Yuanwen Cai ◽  
Bing Liu ◽  
Wang Weijie ◽  
Xiaocen Chen

This paper presents a spherical magnetic bearing and analyzes its application in magnetically suspended control and sensitive gyro (MSCSG). The main advantage of the spherical magnetic bearing is that it can eliminate the interference torque in the process of rotor tilt and improve the suspension accuracy of the rotor. By comparing the finite element analysis results of spherical magnetic bearing and traditional cylindrical magnetic bearing, the interference torque to the rotor of cylindrical magnetic bearing increases gradually with the increase of the rotor tilt angle. The interference torque to the rotor of spherical magnetic bearing does not change with the rotor tilt, and the interference torque is basically 0 Nm. Then, dynamic and static experiments were carried out to verify the interference torque generated in the process of spherical magnetic suspended rotor tilting. The experimental results show that the runout value of the rotor’s translation and tilt signals in both static and dynamic states is basically consistent with the value of the equilibrium state of the rotor (tilt angle = 0). Therefore, spherical magnetic bearing will not produce interference torque, which is of great significance for realizing the high-precision control of magnetic suspension inertia mechanism.


2012 ◽  
Vol 200 ◽  
pp. 592-596
Author(s):  
Mei Wang ◽  
Rong Li Zhao ◽  
Ke Tian Li

It introduced the application of the behavioral modeling technique and the finite element analysis to optimize the packaging container structure design. Here showed an example about a design process of a certain volume beverage bottle. Firstly, through determining the design targets, analysis the design parameters and iterated calculation for these parameters, the construction and dimension of the container which meet the design targets can be obtained initially. On this basis, the stress on the container can be emulated using finite element analysis. After the strength factor to be considered, the design proposal of the packaging container is the optimized one finally.


1985 ◽  
Vol 13 (3) ◽  
pp. 127-146 ◽  
Author(s):  
R. Prabhakaran

Abstract The finite element method, which is a numerical discretization technique for obtaining approximate solutions to complex physical problems, is accepted in many industries as the primary tool for structural analysis. Computer graphics is an essential ingredient of the finite element analysis process. The use of interactive graphics techniques for analysis of tires is discussed in this presentation. The features and capabilities of the program used for pre- and post-processing for finite element analysis at GenCorp are included.


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