Review the Effect of Welding Processes on the Comprehensive Mechanical Properties of Magnesium Alloy Joints

2014 ◽  
Vol 716-717 ◽  
pp. 184-187
Author(s):  
Zhi Jun Zhang ◽  
Bo Lin He ◽  
Zong Min Lv ◽  
Kang Wei

In this paper, the effect of welding processes such as friction stir welding (FSW), laser beam welding (LBW) and pulsed current gas tungsten arc welding (PCGTAW) on comprehensive mechanical properties of AZ31B magnesium alloy was reviewed. Among the three different welding processes, the LBW joints showed superior comprehensive properties to FSW and PCGTAW joints. The formation of very fine grains in weld region, higher fusion zone hardness, uniformly distributed finer precipitates were the main reasons for superior comprehensive mechanical performance of LBW joints compared to PCGTAW and FSW joints.

2015 ◽  
Vol 787 ◽  
pp. 475-479
Author(s):  
K.L. Hari Krishna ◽  
S.R. Koteswara Rao ◽  
V.V. Subba Rao

Present work pertains to welding of ZM21 magnesium alloy using three different welding techniques namely Gas Tungsten Arc Welding, Laser Beam Welding and Friction Stir Welding. After careful trial and error method, the process parameters were identified to produce defect free, full penetration welds successfully. The microstructure and mechanical properties of ZM21 magnesium alloy using GTAW, LBW and FSW processes were analyzed by optical microscopy, tensile testing and Vickers micro hardness measurements. The results show that the tensile properties of Friction stir welds and Laser beam welds are much better than those of gas tungsten arc welds. The formation of very fine grains in the friction stir welded region and absence of HAZ in LBW are found to be main reasons for better tensile properties. It has been concluded that the ZM21 magnesium alloy exhibits good weldability in all the three welding processes and laser beam welding process offers higher joint efficiency when compared with GTAW and FSW.


2014 ◽  
Vol 909 ◽  
pp. 77-82
Author(s):  
Hari Krishna Kallipudi ◽  
Rama Koteswara Rao Sajja ◽  
Venkata Subba Rao Veera

Magnesium alloy ZM21 plates were welded using friction stir welding, a solid state process and gas tungsten arc welding which is a fusion welding process. Defect free, full penetration welds were obtained after several trials using different process parameters. The effect of welding processes on mechanical properties of Mg-Zn-Mn joints were evaluated using tensile tests, bend test, vickers micro hardness measurements and optical microscopy. Welds produced by Friction stir welding process exhibited superior tensile properties compared to Gas Tungsten Arc Welding process. Hardness reduction in the weld metals were observed for both the welding techniques. Friction stir welds showed finer grains in the weld nugget and in the heat affected zone. Both types of welds exhibited good bend ductility comparable to that of the base material. It has been concluded that both the processes are well suited to obtain sound welds of the magnesium alloy ZM21 and Friction stir welding process offers stronger welds.


Author(s):  
Jaber Jamal ◽  
Basil Darras ◽  
Hossam Kishawy

The concept of “sustainability” has recently risen to take the old concept of going “green” further. This article presents general methodologies for sustainability assessments. These were then adapted to measure and assess the sustainability of welding processes through building a complete framework, to determine the best welding process for a particular application. To apply this methodology, data about the welding processes would be collected and segregated into four categories: environmental impact, economic impact, social impact, and physical performance. The performance of each category would then be aggregated into a single sustainability score. To demonstrate the capability of this methodology, case studies of three different welding processes were performed. Friction stir welding obtained the highest overall sustainability score compared to gas tungsten arc welding and gas metal arc welding.


Author(s):  
J. A. Ávila ◽  
H. E. Jaramillo ◽  
F. Franco

The mechanical behavior of butt welds made on AZ31B magnesium alloy plates by solid-state friction stir welding (FSW) and gas tungsten arc welding (GTAW) is presented. Fatigue, tensile strength, and hardness tests were performed. Also, fractographic analyses of the weld microstructures were conducted. Tests results show that the fatigue performance of FSW joints was superior to that of conventional welding (GTAW).


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